Sr. Controls Engineer- Terafab R&D

Responsibilities

• Program and debug primarily on multiple PLC controller platforms (TwinCAT, TwinSAFE, Allan Bradley, Siemens, B&R)
• Create code that is organized, structured, documented, maintainable and reusable
• Proficiency in object-oriented programming and Structured Text
• Create robust programs and sequences to control complex, multi-station machinery to perform processes such as material pick and place, dispense, fastening, welding, testing, and conveyance
• Use Python scripting and SQL to interface equipment with Manufacturing Execution System (MES) and to collect data into production databases
• Create intuitive HMI’s using Ignition
• Familiarity with industrial protocols including EtherCAT, TCP, Ethernet/IP, CAN
• Set up and tune servo drives and VFDs for fast and smooth operation (Festo, SEW, Nord)
• Design and implement reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment as per codes and standards (ISO/ANSI/RIA)
• Assist in electrical cabinet builds, field wiring, pneumatics, and general equipment troubleshooting
• Write robot programs from scratch for new designed cells using Kuka KRL and Inline Forms
• Implement Interference Zones for Safe Operation, DCS, Workspaces/Protected spaces
• Commission robots including Mastering, TCP, User Frames, Collision Detection, and Payload calibration
• Use robotic simulation software (e.g., KukaSim, Roboguide, VC, etc.) for robot reach studies and offline programming
• Design, document, and conduct comprehensive machine and system testing
• Aid in purchasing during component selection and vendor approval process
• Aid in risk assessment of newly designed machines

  Requirements

  • Minimum Qualifications: Bachelor's degree in Engineering
  • Minimum 5 years of experience programming industrial robots (Kuka preferred)
  • Self-starter, able to thrive in a fast-paced and continually changing environment
  • Strong communication, customer relationship skills, and ability to communicate effectively and interact within a team environment
  • Proven skill in MS Suite of software (Outlook, Excel, PowerPoint, etc.)

  Benefits

  Compensation And Benefits
  Our salary ranges are determined by role, level, and location. The salary for this role will range between $130,000 - $170,000 annually. Within each posted range, individual pay is determined (and may be higher) depending on work location and additional factors, including job-related skills, experience, and relevant education or training.
  Terabase offers competitive compensation along with a comprehensive benefits package, including:
  Generous time off and holiday policy
  Remote flexibility
  Flexible time off
  Comprehensive benefits package
  Career progression
  401k match
  Stock options
  Home office set up allowance
  And much more!

  Principles

  We are an equal opportunity employer. We recruit, hire, employ, train, promote, and compensate individuals based on job-related qualifications and abilities. We strongly encourage people of all backgrounds to apply. We do not discriminate for any reason including race, color, sex, gender, age, religion or religious creed, national origin, ancestry, citizenship, marital status, sexual orientation, gender identity, gender expression, genetic information, physical or mental disability, military/ veteran status, or any other characteristic protected by law.

  Contact Information

  If you have any staffing-related inquiries, please contact our Recruiting team at careers@terabase.energy.