Sr. Controls Engineer- Terafab R&D

Responsibilities

• Program and debug primarily on multiple PLC controller platforms (TwinCAT, TwinSAFE, Allan Bradley, Siemens, B&R)
• Create code that is organized, structured, documented, maintainable and reusable
• Proficiency in object-oriented programming and Structured Text
• Create robust programs and sequences to control complex, multi-station machinery to perform processes such as material pick and place, dispense, fastening, welding, testing, and conveyance
• Use Python scripting and SQL to interface equipment with Manufacturing Execution System (MES) and to collect data into production databases
• Create intuitive HMI's using Ignition
• Familiarity with industrial protocols including EtherCAT, TCP, Ethernet/IP, CAN
• Set up and tune servo drives and VFDs for fast and smooth operation (Festo, SEW, Nord)
• Design and implement reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment as per codes and standards (ISO/ANSI/RIA)
• Assist in electrical cabinet builds, field wiring, pneumatics, and general equipment troubleshooting
• Write robot programs from scratch for new designed cells using Kuka KRL and Inline Forms
• Implement Interference Zones for SafeOperation, DCS, Workspaces/Protected spaces
• Commission robots including Mastering, TCP, User Frames, Collision Detection, and Payload calibration
• Use robotic simulation software (e.g., KukaSim, Roboguide, VC, etc.) for robot reach studies and offline programming
• Design, document, and conduct comprehensive machine and system testing
• Aid in purchasing during component selection and vendor approval process
• Aid in risk assessment of newly designed machines

Requirements

• Minimum Qualifications: Bachelor's degree in Engineering
• Minimum 5 years of experience programming industrial robots (Kuka preferred)
• Self-starter, able to thrive in a fast-paced and continually changing environment
• Strong communication, customer relationship skills, and ability to communicate effectively and interact within a team environment
• Proven skill in MS Suite of software (Outlook, Excel, PowerPoint, etc.)

Benefits

Compensation And Benefits
Our salary ranges are determined by role, level, and location. The salary for this role will range between $130,000 - $170,000 annually. Within each posted range, individual pay is determined (and may be higher) depending on work location and additional factors, including job-related skills, experience, and relevant education or training.
Terabase offers competitive compensation along with a comprehensive benefits package, including:
Generous time off and holiday policy
Remote flexibility
Flexible time off
Comprehensive benefits package
Career progression
401k match
Stock options
Home office set up allowance
And much more!