SME - Controls Engineer

Position Summary

Reporting directly to the Senior Maintenance & Reliability Manager, the Controls Engineer serves as the controls system owner and is responsible for designing, programming, troubleshooting, and maintaining control systems site wide. This role plays a key part in supporting the overall manufacturing process by leading engineering changes, equipment upgrades, and cross-departmental initiatives. The Controls Engineer also assists with the implementation of new tools and processes and provides related training.

Position Requirements

• Education, Credentials, Licenses: Bachelor’s (B.S.) degree in Electronics Technology, Automation, Mechatronics, or related field (or a combination of education and experience).

• Operating knowledge of Microsoft office software and working proficiency with handheld computer (i.e. Smartphone, Tablet/iPad).

• Minimum of 3 years of experience as a manufacturing or system integrator having worked with the following systems: Wonderware System Platform, Rockwell Suite of Software: Studio 5000 / RS Logix 5000, Factory Talk. CoLOS, Maple and other software experience preferred.

Performance Measures and Standards

• Design and optimize PLC logic to support process improvements, ensuring systems meet operational and safety requirements.

• Interpret electrical schematics and control diagrams to guide system design and integration.

• Apply advanced diagnostic tools and data analysis to resolve complex control system issues.

• Design, configure, and maintain HMI, SCADA, and controls systems (e.g., Wonderware System Platform, Maple, manuFACT™,) to support operational transparency and efficiency.

• Support and maintain industrial networking systems (EtherNet/IP).

• Lead the planning and execution of control system integration for equipment upgrades and new installations.

• Drive compliance with change management procedures (MOC), including full documentation of changes and impacts.

• Develop and maintain structured backups and version control systems for all automation programs.

• Analyze and troubleshoot high-impact control issues across multiple manufacturing systems.

• Interpret manufacturing sequences and equipment functions to support effective system troubleshooting and integration.

• Support system design through a deep understanding of process sequencing, interlocks, and safety dependencies.

• Produce technical reports and recommendations based on data collection and trend analysis.

• Define process and control specifications by aligning project requirements with operational goals.

• Lead root cause investigations for chronic issues, driving permanent corrective actions.

• Provide technical direction and oversight for site-wide control and automation projects.

• Configure, replace, and maintain field devices, such as sensors, actuators, and VFDs.

• Evaluate and implement control system improvements that enhance reliability and efficiency.

• Collaborate to define control requirements for capital projects and automation initiatives.

• Ensure system designs and implementations adhere to applicable safety codes and site standards.

• Support functional safety system testing and basic troubleshooting of safety circuits.

• Participate in audits, inspections, and risk assessments related to control systems.

• Mentor and train employees to develop and improve their control system understanding and ability to troubleshoot control-related issues.

• Provide leadership and support for downtime events that require advanced controls expertise.

• Maintain hazardous waste in accordance with all local, state, and federal regulations.