SME - Controls Engineer
Position Summary
Reporting directly to the Senior Maintenance & Reliability Manager, the Controls Engineer serves as the controls system owner and is responsible for designing, programming, troubleshooting, and maintaining control systems site wide. This role plays a key part in supporting the overall manufacturing process by leading engineering changes, equipment upgrades, and cross-departmental initiatives. The Controls Engineer also assists with the implementation of new tools and processes and provides related training.
Position Requirements
Education, Credentials, Licenses: Bachelor’s (B.S.) degree in Electronics Technology, Automation, Mechatronics, or related field (or a combination of education and experience).
Operating knowledge of Microsoft office software and working proficiency with handheld computer (i.e. Smartphone, Tablet/iPad).
Minimum of 3 years of experience as a manufacturing or system integrator having worked with the following systems: Wonderware System Platform, Rockwell Suite of Software: Studio 5000 / RS Logix 5000, Factory Talk. CoLOS, Maple and other software experience preferred.
Performance Measures and Standards
Design and optimize PLC logic to support process improvements, ensuring systems meet operational and safety requirements.
Interpret electrical schematics and control diagrams to guide system design and integration.
Apply advanced diagnostic tools and data analysis to resolve complex control system issues.
Design, configure, and maintain HMI, SCADA, and controls systems (e.g., Wonderware System Platform, Maple, manuFACT™,) to support operational transparency and efficiency.
Support and maintain industrial networking systems (EtherNet/IP).
Lead the planning and execution of control system integration for equipment upgrades and new installations.
Drive compliance with change management procedures (MOC), including full documentation of changes and impacts.
Develop and maintain structured backups and version control systems for all automation programs.
Analyze and troubleshoot high-impact control issues across multiple manufacturing systems.
Interpret manufacturing sequences and equipment functions to support effective system troubleshooting and integration.
Support system design through a deep understanding of process sequencing, interlocks, and safety dependencies.
Produce technical reports and recommendations based on data collection and trend analysis.
Define process and control specifications by aligning project requirements with operational goals.
Lead root cause investigations for chronic issues, driving permanent corrective actions.
Provide technical direction and oversight for site-wide control and automation projects.
Configure, replace, and maintain field devices, such as sensors, actuators, and VFDs.
Evaluate and implement control system improvements that enhance reliability and efficiency.
Collaborate to define control requirements for capital projects and automation initiatives.
Ensure system designs and implementations adhere to applicable safety codes and site standards.
Support functional safety system testing and basic troubleshooting of safety circuits.
Participate in audits, inspections, and risk assessments related to control systems.
Mentor and train employees to develop and improve their control system understanding and ability to troubleshoot control-related issues.
Provide leadership and support for downtime events that require advanced controls expertise.
Maintain hazardous waste in accordance with all local, state, and federal regulations.