Shaper Operator, Gears
Position Summary
The Shaper Operator is a skilled technician who operates gear cutting machines to manufacture precision gears used in various mechanical systems. They set up, adjust, and run machines such as hobbing, gashing, and shaping machines, to produce gears according to detailed engineering specifications.
Key Responsibilities
- Read and understand engineering drawings / blueprints.
- Select the proper tooling for the designated operation / part / machine.
- Handle large and heavy gear blanks to load onto machines and unload using overhead cranes.
- Align and properly clamp gear blanks to fixtures to prevent shifting during hobbing.
- Calculate dimensions and tolerances using knowledge of mathematics and instruments like micrometers, dial indicators, gage blocks, and calipers.
- Maximize feeds and speeds to produce a quality product in the most cost-effective manner.
- Initiate continuous improvements by implementing cost-saving methods for machine setup and operation.
- Diagnose machine malfunctions and make necessary adjustments or repairs.
- Measure, examine, and test completed units to detect defects and ensure conformance to specifications using precision instruments like micrometers.
- Operate several vertical gear shaping machines.
- Set up gear cutting machines by selecting and installing appropriate tools and fixtures.
- Operate machines to cut, shape, and finish gears using processes such as hobbing, gashing, or shaping.
- Maintain machine cleanliness and perform routine preventive maintenance and daily operator care and cleaning of gear cutting equipment.
- Document production data, inspection results, and any nonconformances; promptly communicate machine or quality issues to supervision.
- Collaborate with quality, engineering, and production teams to ensure proper interpretation of requirements and continuous process improvement.
- Train and mentor junior operators as needed.
Education & Experience
- Education: High school diploma or equivalent.
- Experience: 2–5 years of experience shaping gears or related machine shop equipment.
- Skills: Strong mechanical aptitude, attention to detail, and ability to work independently on large-scale, high-value components in a heavy industrial manufacturing environment.
Additional Notes
This position requires strong mechanical aptitude, attention to detail, and the ability to work independently on large-scale, high-value components in a heavy industrial manufacturing environment.
Benefits
#Deliver the Difference and Build Your Career with an Industry Leader
#Build the Gears That Power Industry. Join Horsburgh & Scott
www.horsburgh-scott.com
#Not Just a Job: A Career Building World-Class Gearing & Gearboxes
Schedule
1st shift or 2nd shift in our Cleveland, Ohio facility
Pay
N/A
Application
Apply for this Position