Set-Up Mechanic

About the role

The Set-Up Mechanic, as a member of the Packaging Line Team, will perform a variety of semi-skilled mechanic work to perform precision set-up of all packaging equipment for Changeover and be capable of operating all packaging production equipment: Unscrambler, IMA Filler, Cottoner, NJM Capper/Sealer/Retorquer, NJM Labeler/Optel Vision System, Accraply Neck Bander/Sleeve Bander, and Polypack indexer/Orienter. Perform basic preventive maintenance and minor mechanical repairs, mechanical adjustments, HMI screen set-up, be responsible for disassembling, cleaning, re-assembling, adjusting and installing tooling in support of production operations in accordance with production standards.

Responsibilities

• Plan changeover schedule for each packaging line to include changeover parts are cleaned and inspected prior to each changeover, review changeover checklist, set-up and start-up each piece of packaging equipment, and support line until steady state operation is achieved.
• Use hand tools, portable power tools and material handling equipment to perform a precision set-up during production line change over.
• Identifies and performs adjustments to improve production during line operation to meet all production requirements, including line speeds, quality, efficiency, daily production output and required change over times, OEE.
• Performs routine preventive maintenance on equipment by making regular inspections and completing assigned preventive maintenance work orders.
• Troubleshoots malfunctions in equipment and performs minor repairs.
• Assist senior mechanics in diagnosing problems in order to learn to perform complex repairs.
• Issues maintenance requests for major repairs.
• Maintains all required documentation including cleaning logs, maintenance logs and production records.
• Performs all duties in compliance with safety rules, Standard Operating Procedures and current Good manufacturing Practices.
• Assists in the operation of production equipment by performing the duties of a Packaging Line technician and Packaging Line Lead when necessary.
• Performs other related duties as assigned.

Qualifications

• Requires a minimum of a High School Diploma or GED or 5 years of equivalent work history.
• Requires a working knowledge of the packaging operation, usually resulting from a minimum of one year experience.
• Sufficient mechanical aptitude to perform routine repairs, adjustments and precision set-up procedures on packaging equipment.
• The ability to safely work with standard hand tools and portable hands tools.
• Read, write and speak English fluently in order to communicate equipment problems, read and understand operating manuals and maintain written records.

Physical requirements & work environment

• Stand/walk and perform physical labor for most of the working shift.
• Pull, push, squat, etc. to accomplish repairs.
• Intermittently lift loads of up to 50 pounds.
• Intermittent exposure to noise levels loud enough to require the use of hearing protection.
• Warm or cold temperature levels, fumes, vibration, dust, etc. sufficient to cause minor discomfort.
• Requires wearing a uniform, hair net, safety glasses, ear plugs, steel-toed shoes, dust mask, respirator, protective gloves and back support, as necessary.
• Responsible for the safety and well being of themselves and all other employees on the shift by maintaining an organized and safe work environment at all times.

Pay & benefits

• The salary range for this position is $40,000.00 - $66,000.00.
• Total rewards package may also include an annual performance bonus, Medical, dental and vision benefits, 401K match, and other wellness benefits.
• Pharmavite provides compensation for all overtime hours worked by non-exempt (hourly) employees in accordance with state and federal law.