Senior Quality Engineer
Form Energy · Weirton, WV · 1 mo ago
On-siteFull-time
Skill Requirements
- 3–10 years of quality engineering experience in a manufacturing environment
- Bachelor's degree in Materials Science, Chemical Engineering, Mechanical Engineering, Electrical Engineering, or a related field; advanced degree a plus
- Strong aptitude with electronic test and measurement systems
- Proficiency in reading and interpreting mechanical drawings and wiring diagrams
- Structured problem-solving (8D) and strong statistical skills including DOE, Process Capability (Cpk, Ppk), etc.
- Proficiency with data analysis tools such as JMP, R, Minitab, or equivalent
- Structured problem-solving (8D) and strong statistical skills including DOE, Process Capability (Cpk, Ppk), etc.
- Experience with materials characterization techniques such as TGA, DSC, or powder characterization (particle size distribution, flowability, etc.) is a plus
Qualifications
- Own and drive quality processes and documentation for electrode manufacturing, including Control Plans, PFMEAs, and inspection/test methods
- Lead change management and support execution of process development experiments across batch powder mixing, thermoplastic polymer processing, heat treatment, epoxy curing, and continuous web handling operations
- Regularly review and revise PFMEAs and Control Plans to reflect process changes and lessons learned
- Lead identification and resolution of manufacturing quality issues, including root cause analysis and corrective actions
- Drive continuous improvement activities in partnership with Design/Manufacturing Engineering and external Suppliers
- Lead Statistical Process Control (SPC) activities and apply critical thinking to systematically reduce variation across electrode manufacturing unit operations
- Develop and apply material characterization and testing protocols — including TGA, DSC, and powder characterization methods — to support process control and qualification
- Collaborate proactively with process and product development teams to identify, assess, and mitigate quality risks before they reach production