Senior Prototype Machinist

About the role

Varda is seeking an exceptional Senior 5-Axis Prototype Machinist to join our Manufacturing Team. In this role, you will play a pivotal part in machining complex, high-precision components critical to our spacecraft systems. This hands-on role will challenge you to program, set up, and operate advanced 5-axis CNC machines while maintaining rigorous quality standards. You’ll lead efforts to streamline machining processes, tackle novel manufacturing challenges, and collaborate closely with engineering teams to deliver cutting-edge spaceflight hardware.

Responsibilities

• Program, set up, and operate 5-axis CNC machines (e.g., DMG MORI, Haas UMC) to produce complex aerospace components to tolerances as tight as ±0.0005”.
• Work with a wide range of materials, including Inconel, titanium, stainless steel, and carbon composites, ensuring exceptional surface finish and dimensional accuracy.
• Create and implement advanced fixturing and work-holding solutions for one-off prototype parts.
• CAM Programming and Process Optimization:
  • Develop and refine toolpaths using Mastercam, HsmWorks, or equivalent software, leveraging advanced strategies such as high-speed machining, trochoidal milling, and adaptive clearing.
  • Integrate on-machine probing and macros for part alignment, feature verification, and adaptive toolpath adjustments.
  • Continuously optimize feeds, speeds, and tool selection to minimize cycle times without compromising quality.
• Process Ownership and Collaboration:
  • Take full ownership of the machining process, from raw material selection to final inspection.
  • Collaborate with engineering teams to provide Design for Manufacturability (DFM) feedback and propose creative solutions for complex part geometries.
  • Maintain detailed documentation of manufacturing processes and lessons learned to improve shop efficiency and knowledge transfer.
• Inspection and Quality Control:
  • Conduct in-process inspections and first article verifications using tools such as CMMs, laser scanners, micrometers, and other precision measurement instruments.
  • Troubleshoot machining issues through root-cause analysis and implement corrective actions.

Qualifications

• High school diploma or equivalency certificate (vocational or technical training in machining preferred).
• 5+ years of experience in 5-axis CNC machining, with a focus on aerospace or high-precision components.
• Proficiency in CAM software (e.g., Mastercam, HyperMILL, or Esprit) and 3D CAD tools (e.g., SolidWorks, Siemens NX).
• Deep understanding of G-code, M-code, and CNC program editing.
• Expertise in machining exotic materials such as titanium, Inconel, and carbon fiber composites.
• Strong knowledge of GD&T, blueprint interpretation, and tolerance stack-ups.
• Hands-on experience with precision inspection tools (micrometers, calipers, dial indicators, CMMs).

Preferred Skills and Experience

• 10+ years of hands-on experience in manual and CNC machining, including advanced 5-axis operations.
• Experience designing and fabricating complex fixturing and work-holding solutions.
• Proven ability to lead or mentor junior machinists, with a focus on improving team efficiency and quality.
• Advanced knowledge of multi-tasking machine operations, such as mill-turns and live-tool lathes.
• Mastery in troubleshooting machining challenges and implementing process improvements.
• Familiarity with production tracking tools (e.g., Jira) and continuous improvement methodologies.

Pay Range

Salary Range: Senior Machinist: $46.75/hr - $63.25/hr

Benefits

• Flexible PTO policy + 12 paid holidays
• 100% company-paid Medical, Dental, and Vision insurance plans for employees and dependents with FSA and employer-matched HSA options
• Voluntary accident, hospital, critical illness, and pet insurance
• $120/month wellness reimbursement for gym and fitness expenses
• 12 weeks of parental leave (with supplemental disability leave for CA mothers)
• Family building, pregnancy, parenting and menopause benefits via Maven Clinic
• Sponsored One Medical memberships for employees and their dependents
• Complimentary EV charging
• Substantial incentive equity in a fully funded space start-up
• 401(k) retirement plan with 6% employer match (immediately vested)
• $20/pay period cell phone reimbursement
• Relocation support for new hires, if needed

Workplace Experience & Perks

• Fully stocked kitchen with lunch provided daily and dinner provided twice weekly
• Company and team-bonding events, happy hours and mission-success celebrations
• Complimentary EV charging

ITAR Requirements

Varda, like all employers, must ensure that its employees working in the United States are lawfully authorized to work in the U.S. Additionally, our employees are exposed to and have access to certain export-controlled items. Because our employees are provided access to export-controlled items, our policy is to only hire “U.S. persons” who are permitted to have access to our technology without an export license.

“US person” means: U.S. citizen, U.S. lawful permanent resident, or protected individual as defined by 8 U.S.C. 1324b(a)(3) (i.e., individual admitted to the U.S. as a refugee or granted asylum).

E-Verify Statement

Varda Space Industries, Inc. participates in the U.S. Department of Homeland Security E-Verify program. The E-Verify program is an Internet-based employment eligibility verification system operated by the U.S. Citizenship and Immigration Services. Learn more about the E-Verify program.

E-Verify Notice

By applying for this position, you agree to participate in the E-Verify program. If hired, you will be required to provide proof of your legal right to work in the United States. For additional information, please visit the E-Verify website.

Right to Work Notice

Varda Space Industries is an Equal Opportunity Employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. Candidates and employees are always evaluated based on merit, qualifications, and performance. We will never discriminate on the basis of race, color, gender, national origin, ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability, or any other legally protected status.