Senior Product Development Engineer - Inside Plant (ISP)

Responsibilities

• Design and develop ISP (Inside Plant) fiber optic connectivity and cable management products, including splicing tools, process design, and automation using advanced 3D modeling and analysis software (SolidWorks, Finite Element Analysis, Mold Flow, etc.)
• Collaborate with other project stakeholders to develop product specifications and requirements for complex development projects.
• Conduct product design, detailing and fitment verifications. Develop manufacturing drawings and associated design documentation.
• Conduct tolerance analysis and analyze CAD models to ensure proper fitment of parts within assemblies.
• Cook up engineering prototypes for design verification of fitment and performance testing.
• Lead testing, process, materials, capital, and quality improvement projects.
• Define product testing requirements and plans based on industry standards and other relevant inputs.
• Direct post design verification testing analysis, as needed, to identify potential design improvement opportunities.
• Apply DFx principles (Design for Manufacturing, Design for Assembly, etc.).
• Complete DFMEA/PFMEA (Design/Process Failure Modes Effects Analysis) and Mold Flow analysis.
• Apply engineering analysis to make data-driven design decisions.
• Use sound engineering principles and practices to develop practical solutions to complex problems and to develop new technologies that serve to evolve AFL’s product portfolio.
• Interface with cross-functional project teams consisting of product management, application engineering, process and manufacturing engineering, quality, and development engineering during all phases of product development, including ramp-up and release to manufacturing.
• Gain and apply comprehensive understanding of fiber optic product installation, test, and application methods to all new product development projects.
• Provide internal and external customers with product design, applications, and fiber expertise as needed.
• Adhere to and promote the environmental, health & safety policies of AFL.
• Perform other product development related duties as required.

Qualifications

• Bachelor of Science in Mechanical Engineering (or other similar technical disciplines)
• Parametric solid modeling experience (SolidWorks preferred).
• 8+ years of technical experience conducting new product development.
• Design experience with multiple manufacturing techniques (injection molding, sheet metal forming, machining, bonding, etc.).
• Substantial experience designing molded plastic parts.
• Experience working within an ISO-9001 quality management system.
• Effective oral and written communication skills.
• Strong interpersonal, influencing and teamwork skills.
• Effective time management and organizational skills.
• Ability to lead new product development projects from concept through design, development, testing, and Industrialization while following a formal stage-gate process using industry recognized project management practices.

Personal Qualities

• Initiative – willingness to take on additional responsibilities.
• Teamwork – works effectively in a cross-functional team environment.
• Communication – possess strong written and verbal skills.
• Flexible – detail-oriented and able to quickly adapt under pressure to meet deadlines.
• Experience – has a high level of new product development engineering experience and can manage complex projects.

Preferred Skills

• Fiber Optic industry experience, especially design, development, and/or applications.
• Demonstrated ability to create innovative solutions and designs (Patents, Intellectual Property).
• Experience analyzing patents and drafting invention disclosures.
• Project management experience.
• Fiber optic connector and module design experience.
• Terminated fiber optic cable assembly and component design experience.
• Fiber management enclosure development and testing experience.