Senior Product Development and Process Engineer
Amrize Building Envelope · Fishers, IN · 2 wk ago
On-siteEngineeringFull-time
About The Role
We are seeking a high-caliber Senior Product and Process Development Engineer to lead the lifecycle development of next-generation commercial roofing systems. In this role, you will blend deep polymer science and engineering fundamentals with hands-on manufacturing and customer insights. You will design, model, test, and scale advanced roofing solutions—specifically focusing on TPO, EPDM, and Polyisocyanurate (ISO) materials—while bridging the gap between R&D, plant operations, and field performance.
Responsibilities
- Product Innovation & System-Level Design
- Lead the conceptualization, design, and development of commercial roofing products and full-assembly systems from inception to commercialization.
- Apply a systems-engineering approach to ensure components (membranes, insulation, adhesives, and fasteners) perform cohesively under diverse environmental stresses.
- Translate market trends and customer pain points into concrete, innovative technical solutions.
- Advanced Modeling & Experimental Testing
- Leverage CAE tools (FEA/CFD) for structural, thermal, impact, and wind-uplift performance simulations, or for process simulations to accelerate product development and plant troubleshooting.
- Design and execute rigorous physical testing protocols (e.g., tensile, tear, accelerated weathering, thermal efficiency) to validate FEA models and ensure compliance with industry standards (FM, UL, ASTM).
- Material & Process Engineering
- Leverage deep technical expertise in polymer chemistry, structure-property relationships, formulation design, and compounding.
- Optimize the processing of single-ply membranes (TPO, EPDM) and rigid foam insulation (ISO), ensuring robust blending, extrusion, and curing/foaming performance.
- Troubleshoot complex plant processing issues related to polymer rheology, degradation, and raw material variability to eliminate defects and improve yields.
- Voice of Customer & Cross-Functional Leadership
- Act as a technical bridge to the field, capturing customer feedback to refine product designs and resolve complex field performance issues.
- Collaborate closely with Product Management, Operations, Quality Assurance, and Procurement to drive projects to completion on time and within budget.
- Demonstrate a commitment to communicating, improving and adhering to health, safety and environmental policies in all work environments and areas. Promote a culture of safety and exhibit these behaviors.
Requirements
- Education: Bachelor’s degree in Chemical Engineering, Polymer Science/Engineering, Materials Science, Mechanical Engineering, or a closely related discipline. A Master’s degree or Ph.D. is a plus.
- Experience: 10+ years of progressive engineering experience in polymer formulation, material characterization, and process development, specifically within the commercial roofing or building materials industry.
- Technical Mastery:
- Proven expertise in TPO, EPDM, and Polyisocyanurate (ISO) chemistry, melt processing, characterization, and application.
- Strong understanding of polymer characterization techniques (e.g., DSC, TGA, DMA, rheology) and their application to product design.
- Proficiency with standard FEA software (e.g., Hyperworks Suites, ANSYS, Abaqus, or SolidWorks Simulation) applied to non-linear polymer materials or structural assemblies.
- Strong root-cause analysis and troubleshooting skills in a continuous polymer extrusion or foaming manufacturing environment.
- Mindset: Innovation-driven, highly analytical, and deeply customer-focused with excellent cross-functional communication skills.
Additional Requirements
- Successful candidates must adhere to all safety protocols and proper use of Amrize approved Personal Protection Equipment ("PPE"), including but not limited to respirators.
- Employees that are required to wear respirators must be clean shaven where the respirator seal meets the face in order to pass the qualitative and quantitative fit tests.
Benefits
- Competitive salary
- Retirement Savings: Choose from 401(k) pre-tax and/or Roth after-tax savings
- Medical, Dental, Disability and Life Insurance
- Holistic Health & Well-being programs
- Health Savings Accounts (HSAs) & Flexible Spending Accounts (FSAs) for health and dependent care
- Vision and other Voluntary benefits and discounts
- Paid time off & paid holidays
- Paid Parental Leave (maternity & paternity)
- Educational Assistance Program