Senior Process Engineer

About the Role

Responsible for assisting in optimizing and developing manufacturing processes within their area by collaborating with various teams. This is an EHSQ Critical Role Level 3 position, focusing on protecting people and the environment while ensuring compliance with all EHSQ policies, procedures, and regulations relevant to the work.

Responsibilities

• Identify and implement process improvements that result in higher throughput, improved efficiencies, recognizable cost savings, and more consistent product quality.
• Lead the strategic identification, planning, and execution of process improvements to achieve higher throughput, efficiency, cost savings, and consistent product quality.
• Lead the execution of Focus Improvements projects with multidisciplinary teams.
• Spearhead collaboration efforts among Engineering, Plant Operations, and Innovation to define cutting-edge processes for the plant.
• Contribute to developing, reviewing, and maintaining process engineering documentation, including mass and energy balances, PFDs, P&IDs, and process descriptions.
• Oversee the development, review, and maintenance of complex process engineering documentation, ensuring accuracy and compliance with standards.
• Drive excellence in third-party calculations for equipment specification, maintaining the highest levels of process safety.
• Direct the start-up of new systems, providing expert training and resolving complex operational challenges.
• Supervise and guide comprehensive, detailed designs, ensuring alignment with standards, safety, and environmental requirements in coordination with the project engineering team.
• Formulate supplier engagement strategies to evaluate equipment options and negotiate technical proposals.
• Assist in conducting risk assessments such as HAZOP and contribute to food safety assessments (cGMP) for projects.
• Cultivate a culture of safety, environmental responsibility, and quality, setting the standard for adherence to company standards.
• Follow company safety and environmental standards and contribute to their implementation.
• Assist in risk classification and prioritization related to Process Safety Management (PSM).
• Support the development of Process Capacity Models.
• Lead OEE Analysis to drive projects and studies to improve plant performance.
• Support other areas on troubleshooting and investigations when required.
• Provide technical guidance and mentorship to the Area Production Engineers.
• Support Management of Change process.
• Support the implementation and improvement of an Operational Excellence program.
• Travel strategically to support critical trials and projects across diverse sites and vendors.
• Perform other duties as assigned.

EHSQ and Food Safety Responsibilities

• Protecting people and the environment is foundational; comply with all EHSQ policies, procedures, and regulations relevant to the work.
• Adhere to Life Saving Principles (LSPs) and STOP WORK AUTHORITY to strengthen workplace safety and prevent serious injury or loss of life.
• Responsible for quality and food safety within their realm of control.
• Ensure 100% task-oriented EHSQ focus and adherence to area-specific EHSQ procedures/policies.
• Support EHSQMS Element activities and report all incidents, defects, and hazards.
• Involved in EHSQ-specific checks and inspections for policy adherence.
• Carry out responsibilities according to food safety, legal, and quality requirements to ensure products are fit for human consumption.
• Comply with all environmental standards, procedures, and work instructions; report any environmental violations or near misses.
• Adhere to safety policies, procedures, and site rules; participate fully in the safety program, including reporting incidents or near misses.

Performance Measures

The incumbent will be measured against site EHS, Quality, Production, and Reliability goals.

Requirements

• Bachelor’s degree in chemical engineering or related field. Master's or Ph.D. degree preferred.
• 8+ years of progressively responsible experience in process engineering or related leadership roles preferred, including plant experience.
• 3+ years of experience with Utilities including steam generation, compressed air, chilled water, distillation, and WWTP preferred.
• Strong knowledge of PSM/HAZOP studies.
• Expertise in unit operations, process design, M&E balance, and process data analysis.
• Familiar with AutoCAD, MS Project, and Excel.
• Knowledge of food industry concepts and applications.
• Advanced expertise in process optimization, engineering principles, and relevant tools.
• Exceptional strategic thinking and communication skills.
• Demonstrated success in driving cross-functional collaboration and fostering innovation.
• Proven ability to manage complex projects and deliver exceptional results.
• In-depth knowledge of risk assessment methodologies, regulatory compliance, and industry best practices.
• Strong commitment to safety leadership and operational excellence.
• Knowledge of food industry concepts and applications, including equipment hygienic design principles, product-contact-suitable materials, and effective cleaning processes.

Pay

The salary range for this position is $90,000 - $135,000.

Benefits

• Medical, Dental, and Vision coverages.
• Paid time off package, including vacation, sick time, and 16 weeks of paid parental leave.
• 401K with company match.
• Company-paid life insurance.
• Lifestyle Spending Account.
• Identity Theft protection.
• Employee Assistance Program.
• Telemedicine and more.
• Employee Resource Groups (ERGs) supporting various communities.