Senior NPI Engineer

Responsibilities

• Develop and implement manufacturing processes for new products, including tooling, fixtures, and automation where applicable.
• Bill of Materials (BOM) Development and Maintenance: Help maintain and update BOMs by owning new SKUs, adding and changing components, and ensuring accuracy.
• DFM/DFA: Ensure designs are optimized for manufacturability (DFM) and assembly (DFA), considering cost, quality, and efficiency.
• Process Documentation: Responsible for documentation, maintenance, and release of assembly and logistics process instructions.
• Cross-functional Collaboration: Work closely with the product management, quality, and supply chain teams to ensure smooth product launches and ramp-up.
• Continuous Improvement: Identify opportunities for process improvements and implement best practices to enhance product quality and reduce time-to-market.
• Supplier Interaction: Communicate with suppliers to assist in sourcing parts, resolving quality issues, and ensuring timely delivery of materials.
• Cost Optimization: Drive high-impact cost reduction through second sourcing, subassembly outsourcing, component count reduction, and creative redesigns.
• Travel up to 20% of the time to Mexico, China as needed.

Requirements

• 6-8 years of well-rounded experience in various NPI functions, including manufacturing engineering, equipment engineering, and process engineering.
• Bachelor’s degree in Mechanical Engineering or a related field. A Master’s degree is a plus.
• Proficiency in CAD software (e.g., SolidWorks, AutoCAD), and Arena PLM and SAP DMC.
• Self-starter with the ability to adapt, improvise, and problem solve. The ability to think strategically with confidence and speed in execution.
• Experience working with large CMs (Contract Manufacturers), preferably in the US, Mexico and Asia.
• Extensive experience bringing products from concept to first customer shipment.
• Ability to thrive in a fast-paced, ever-changing startup environment and manage multiple projects simultaneously.
• Deep breadth of experience working with contract manufactures and component suppliers ranging from finished goods assemblies to mechanical and electrical components.
• Enthusiasm for innovation and a strong desire to contribute to the development of cutting-edge products.
• Strong knowledge of continuous improvement methodologies.

Qualifications

• Experience with automation technologies and robotics in manufacturing processes to improve efficiency and scalability.
• Six Sigma Black Belt, or Lean Manufacturing certification.
• A demonstrated ability to develop NPI strategies and structures that yield long-term success in rapidly growing engineering environments.
• PCBA manufacturing experience.

Benefits

• Competitive compensation + equity grants at a well-funded, venture-backed company
• Comprehensive benefits: 100% employee premiums for base plans on medical, dental, vision with options for additional coverage. Parental leave up to twenty four (24) weeks depending on eligibility
• Comfortable, sunny office space located near BART and Caltrain public transit
• Strong focus on team building and company culture: Employee Resource Groups, monthly social events, SPANcakes recognition breakfast, lunch, and learns
• Flexible hours, one holiday per month, and flexible time off