Senior Metrology Engineer

Elbit America is a leading provider of high-performance products, system solutions, and support services focusing on the defense, homeland security, commercial aviation, and medical instrumentation markets. With facilities throughout the United States, Elbit Systems of America is dedicated to supporting those who contribute daily to the safety and security of the United States. Fueled by more than 800 talented employees and a proud 65-year legacy of night vision production excellence, Elbit America’s Warfighter Systems business is rooted in the heart of Virginia’s Roanoke Valley. As a world leader in low-light sensor technology, the Warfighter Systems team is engineering the future of image intensifiers and night vision goggle systems.

About the role

The Senior Metrology Engineer will serve as a technical expert in advanced surface-characterization methods, responsible for developing, operating, and interpreting measurements from a suite of high-precision analytical tools. This role supports materials development, process optimization, and fundamental surface-science research across multiple programs.

Responsibilities

• Operate, maintain, and develop measurement protocols for XPS, SEM, AFM, Auger spectroscopy, LEED, and RHEED and others.
• Design and execute detailed surface analysis experiments to characterize materials, coatings, interfaces, and thin films.
• Analyze complex data sets and apply advanced quantitative methods to extract meaningful physical and chemical insights.
• Interpret results with a deep understanding of surface science, surface chemistry, and materials science principles.
• Troubleshoot instrumentation issues, coordinate maintenance, and ensure high measurement quality and repeatability.
• Collaborate with cross-functional teams in R&D, product development, and manufacturing to support material investigations and root cause analysis.
• Document methods, results, and interpretations clearly for internal stakeholders and external partners when required.
• Contribute to continuous improvement of analytical workflows, data analysis pipelines, and experimental methodology.
• Define calibration standards, metrology capability roadmaps, and long-term measurement system improvement plans.
• Evaluate, select, and qualify new metrology equipment, technologies, and software systems.

Requirements

• PhD in a related field (such as Materials Science, Chemistry, Physics, or a similar discipline), or MS degree with 3+ years of relevant experience, or BS degree with 6+ years of relevant experience.
• Hands-on proficiency with XPS, SEM, AFM, Auger spectroscopy, UPS, and LEED/RHEED.
• Demonstrated expertise in data analysis and advanced interpretation of surface analysis results.
• Knowledge of surface science, surface chemistry, or materials science.
• Ability to work independently and collaboratively across multidisciplinary teams.
• Excellent problem-solving, communication, and documentation skills.

Preferred Qualifications

• Experience in aerospace, defense, or other high-precision, regulated industries.
• Background in automated inspection systems, robotic metrology, or digital thread/Model-Based Definition environments.
• Experience leading metrology capability development or technology road mapping.
• Lean/continuous improvement certification (e.g., Six Sigma Green Belt or higher).

Benefits

• Most locations offer a 9/80 schedule, providing every other Friday off.
• Competitive compensation & 401(k) program.
• Robust medical, dental, vision, & disability coverage with qualified wellness discounts.
• Basic Life Insurance and Additional Life & AD&D Insurances available.
• Flexible Vacation & PTO.
• Paid Parental Leave.
• Generous Employee Referral Program.
• Voluntary Benefits Available: Longer Term Care, Legal, Identity Theft, Pet Insurance, and more.
• Voluntary Tricare Supplement available for military retirees.

Pay

The salary range listed for this position reflects the anticipated base pay range for this role. Actual compensation will be determined based on factors including skills, experience, education, certifications, business needs, internal equity, and geographic location.

Location

Roanoke, Virginia – a family-friendly area with a lower cost of living, scenic beauty, and abundant outdoor activities.