Senior Mechatronics Engineer - Servo and Motion Systems

About the role

The Sr Mechanical Engineer plays a crucial role in designing and analyzing mechanical systems, equipment, and packaging for FARO's metrology products. This position is hybrid, based out of Exton, PA.

Responsibilities

• Support projects from concept to production in close coordination with related departments and vendors
• Serve as a subject matter expert in servo control system design and tuning
• Research and select motors, bearings, and sensors for precision axis design
• Conduct dynamic system analysis and feasibility studies
• Perform hands-on assembly, testing, and troubleshooting of prototypes
• Develop assembly, calibration, and compensation techniques
• Create BOMs for manufacturing and assembly
• Mentor other engineers and review their designs and analysis
• Lead the mechanical engineering of subsystems and act as a subsystem project lead when required
• Inform stakeholders and cross-functional teams about new projects
• Provide suggestions for product improvements at part and module levels

Requirements

• A minimum of a Bachelor’s degree in Mechanical Engineering, with preference for MS or PhD in Mechanical, Electrical, or Robotics Engineering with advanced coursework in servo controls
• A minimum of 5 years of relevant experience in machine design and servo control design and tuning, with preference for more than 10 years of experience
• Expert-level understanding of servo control system design and tuning for complex linear and rotary systems
• Precision machine design and evaluation for metrology, machine tool, and robotics or similar applications
• Design using Solidworks CAD software or similar to create models and drawings
• Finite element analysis (FEA) using Solidworks Simulation or ANSYS
• Drawing generation in accordance with ASME Y14.5M Dimensioning and Tolerancing (GD&T)
• Kinematic component design
• Motor and bearing design
• System error budgets and tolerance stack-ups
• Dynamic system modeling using MATLAB or similar software
• Experience with programming languages such as Python or C#

Qualifications

• Strong background in mechanical engineering principles and practices
• Ability to work independently and manage multiple projects simultaneously
• Excellent problem-solving skills and attention to detail
• Effective communication and interpersonal skills
• Ability to work in a fast-paced, collaborative environment

Skills

• Proficiency in SolidWorks CAD software
• Advanced knowledge of FEA and GD&T
• Experience with MATLAB or similar software for dynamic system modeling
• Programming skills in Python or C#

Benefits

FARO offers a comprehensive benefits package including:

• A competitive paid time off bank and paid holidays
• Medical, dental, life, and AD&D insurance plans
• Pre-tax flex spending accounts for medical and dependent care
• Tuition reimbursement and training opportunities
• Wellness fairs and frequent lunch and learns
• Employee events and other perks

Pay

Competitive salary commensurate with experience

Schedule

This is a hybrid position, combining remote and in-office work