Senior Mechanical Engineer IV - Communications
OTTO Engineering, Inc. · Carpentersville, IL · 3 wk ago
On-siteEngineering$110k–$125k/yrFull-time
About the role
At OTTO Engineering, we design and build innovative communications and power-management products used by Public Safety professionals and Military teams around the world. You’ll help create rugged, reliable, and innovative products that professionals depend on every day.
Responsibilities
- Define mechanical design concepts, system architectures, and performance specifications for ruggedized communication products that meet or exceed customer and marketing goals.
- Establish project schedules, milestones, and deliverables, ensuring alignment with customer expectations and internal development timelines.
- Perform advanced engineering analyses, including stress modeling, tolerance stack-ups, thermal and environmental modeling, and statistical evaluation of test data using manual methods and CAE tools.
- Develop complete 3D CAD layouts of assemblies, subassemblies, and detailed components using CREO; review and approve designs created by lower-level engineers.
- Prototype, test, and iterate designs to meet IP-rated sealing, MIL-STD durability, drop, vibration, and thermal cycling requirements.
- Prepare and approve engineering documentation, including drawings, BOMs, ECNs, specifications, and verification reports.
- Lead cross-functional coordination across engineering, manufacturing, quality, supply chain, vendors, and customers to achieve project goals.
- Provide production and quality support, including root-cause analysis, design improvements, and process troubleshooting for existing products.
- Participate in and guide MRB activities, including discrepant material reviews and component analysis.
- Serve as a technical leader, mentoring Mechanical Engineer I–III team members and driving engineering best practices.
- Assist with other related duties as required or assigned.
Requirements
- Bachelor’s degree in Mechanical Engineering
- Minimum 7 years of mechanical engineering experience, including extensive use of mechanical CAD (CREO preferred).
- Expertise in plastics, elastomers, die-cast metals, overmolding, and mechanical integration with PCBs.
- Strong understanding of DFM/DFA, tolerance analysis, and environmental/ruggedization requirements.
- Demonstrated ability to lead complex engineering projects with minimal supervision.
Qualifications
- Excellent oral and written communication skills.
- Ability to work effectively in a fast-paced, hands-on engineering environment.
Skills
- Experience with mechanical CAD (CREO preferred).
- Plastics, elastomers, die-cast metals, overmolding, and mechanical integration with PCBs.
- DFM/DFA, tolerance analysis, and environmental/ruggedization requirements.
- Leading complex engineering projects with minimal supervision.
Benefits
- Profit Sharing Bonus - OTTO believes that it's fair to share the profits that the employees help to make; profit sharing is distributed to employees twice a year.
- Vacation: 120 hours - vacation time is earned on the anniversary date.
- Health Insurance - HMO Plan, Standard PPO Plan, Enhanced PPO Plan, High Deducible PPO Plan, FSA, LFSA, and HSA.
- Dental Insurance - Base Plan, Buy-Up Plan.
- Vision Insurance.
- 401(k) with a company match.
- Life insurance - Life/AD&D, Voluntary Life/AD&D, Short-Term Disability, Long-Term Disability.
- 10 paid holidays.
- Company picnic.
- Holiday party.
- AND numerous OTTO celebrations throughout the year!
Pay
The hiring range listed in this posting is what we, in good faith, anticipate relying on when confirming a base salary for this position; exceptions may be considered for highly experienced candidates with multiple years of at-level experience.
Target base salary hiring range: $110,000 to $125,000, based on qualifications and experience.
Schedule
Not specified.