Senior Mechanical Engineer (Hybrid)

About the Role

This role is a hybrid work format, combining collaborative in-person and independent work. You will join BAE Systems Inc. Navigation and Sensor Systems in Cedar Rapids, Iowa, contributing to cutting-edge projects that make a real impact, such as developing Modernized M-Code GPS Receivers for defense programs. BAE Systems is dedicated to providing world-class technologies and equipment to safeguard warfighters and support national security.

Responsibilities

• Lead mechanical engineering designs, development, integration/test, and production of military GPS receivers.
• Generate 3D solid models, drawings, and documentation utilizing GD&T principles.
• Perform tolerance analyses to assure fit and function.
• Conduct thermal, structural/stress, and modal/vibration analyses.
• Assess designs against environmental requirements.
• Develop prototypes and conduct test and verification efforts.
• Partner with other engineering disciplines and operations personnel to develop solutions adhering to design to unit product cost (DTUPC), design for test (DFT), and design for manufacture (DFM) requirements.
• Support resolution of technical issues discovered during manufacture and test of deliverable hardware.
• Evaluate and troubleshoot mechanical faults and issues, assessing test failures for root cause and identifying disposition/corrective actions.
• Design test fixtures and equipment to ensure the performance and integrity of manufactured products.
• Participate in requirements development, technical trade studies, and evaluating technology insertion/upgrades.
• Develop and execute test plans, including integration of test solutions, and provide detailed reports on test results.
• Participate in new business capture.

Requirements

• Bachelor's degree in Mechanical Engineering.
• 4+ years (or 2+ years with MS ME) designing, testing, and troubleshooting high-reliability mechanical systems.
• Demonstrated understanding of mechanical principles, test methodologies, and ability to work with advanced test equipment and cutting-edge technology.
• Strong “hands-on” laboratory experience with instrumentation, equipment, and processes.
• Eligible to obtain a DoD Security Clearance.

Preferred Qualifications

• 6+ years (or 4+ years with MS ME) designing, testing, and troubleshooting high-reliability mechanical systems.
• Understanding of heat transfer principles, strength of materials, materials selection, and design for vibration environments.
• Experience with mechanical engineering tools for design and analysis, including ANSYS Workbench/Mechanical, MATLAB/Simulink, Siemens NX.
• Familiarity with design, analysis, and manufacturing standards associated with complex multilayer rigid and rigid-flex CCAs.
• Knowledge of engineering development processes for the aero/defense industry, including designing and testing to ASTM, SAE, DO, MIL-STD-810.
• Self-starter with hardware development experience.
• Exceptional degree of ingenuity, creativity, and resourcefulness.
• Control account management experience.
• Experience with low rate initial production (LRIP) / FRP, especially electronics manufacturing and test methodologies.
• Familiarity with AS9100 / AS9145 compliant processes.
• Strong written and verbal communication skills.
• Active DoD security clearance.

Pay

Full-Time Salary Range: $88,189 - $149,922. Individual salaries are determined by a variety of factors including business considerations, local market conditions, and internal equity, as well as candidate qualifications such as skills, education, and experience.

Benefits

• Health, dental, and vision insurance.
• Health savings accounts.
• 401(k) savings plan.
• Disability coverage.
• Life and accident insurance.
• Employee assistance program and legal plan.
• Discounts on home, auto, and pet insurance.
• Paid time off, paid holidays, and other types of leave including paid parental, military, and bereavement leave.
• Company recognition program with monetary or non-monetary awards.
• Other incentives based on position level and job specifics.

About BAE Systems Electronic Systems

BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace, and security company delivering products and services for air, land, and naval forces, as well as advanced electronics, security, information technology solutions, and customer support services. Electronic Systems (ES) is the global innovator behind BAE Systems’ game-changing defense and commercial electronics, pushing the limits of what is possible to give customers a competitive edge. With over 14,000 employees, ES impacts global security and communities through cutting-edge technology and solutions.