Senior Manufacturing Engineer, New Product Introduction

Primary Function of Position

The Sr. NPI Manufacturing Engineer in the Future Forward group within Intuitive Surgical will support the development of manufacturing processes and equipment for endoscopes, instruments, and accessories for a new robotic surgical platform. This role will help define the product from early prototypes through V&V and product launch.

Essential Job Duties

• Collaborate with multi-disciplinary R&D teams to transfer new product designs to manufacturing
• Assess manufacturability of current designs, provide DFM/A input to R&D teams, and identify critical steps for further process development
• Develop calibration and test processes to be performed in manufacturing. Examples include: Manual inspections of physical product characteristics, Semi-automated or software-guided test processes, Calibration routines for optomechanical assemblies and robotic instruments
• Implement custom assembly and test equipment
• Characterize and validate new manufacturing and test processes using statistical tools such as Design of Experiments (DOE), Process Capability (Cpk), and Gage R&R.
• Identify and document process output requirements and process-related risks (Process FMEA) for new product designs
• Identify and implement manufacturing process controls, using PFMEA as a guide
• Provide daily support for pilot manufacturing lines

Qualifications

• 6+ years of experience
• Experience with qualifying manufacturing processes, test methods, and equipment
• Proficient using statistics to analyze data and draw conclusions
• Familiarity with mechanical CAD (Solidworks), ERP (SAP), PLM (Agile), and ALM (Polarion) software
• Ability to synthesize information from multiple technical areas
• Strong organizational skills and proven ability to work on multiple fast-paced project threads simultaneously

Required Education And Training

• BS in relevant engineering discipline

Preferred Skills And Experience

• Knowledge of materials, plastics, metals, composites, or optical components
• Experience with advanced joining processes (e.g. adhesives, soldering, laser welding, crimping, swaging)
• Experience employing data analytics tools for control and monitoring of manufacturing processes

Additional Information

• Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19. Details can vary by role.
• We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.