Senior Manufacturing Engineer
Cad Engineering Resources Inc · Bolingbrook, IL · Yesterday
On-siteEngineering$110/hrFull-time
Position Summary
The Senior Manufacturing Engineer is sought for a one-year contract position in Bolingbrook, Illinois. This role involves optimizing machining processes, improving throughput and quality, and leading CNC programming and process development initiatives.
Key Responsibilities
- Optimize machining processes to improve OEE, reduce scrap, and increase throughput
- Develop, modify, and validate CNC programs for lathes and milling machines (Fuji, Mori Seiki preferred)
- Lead toolpath development and cutting strategy optimization for automotive components
- Identify and implement optimal tooling, inserts, and work-holding solutions
- Troubleshoot machining issues including cycle time, tool wear, chatter, and dimensional variation
- Collaborate with Quality to ensure process capability (Cp/Cpk) and first-piece validation
- Drive continuous improvement initiatives using Lean Manufacturing and Six Sigma principles
- Develop and maintain process documentation, work instructions, and standards
- Work cross-functionally with operations, maintenance, and quality teams
Required Qualifications
- Bachelor's degree in Engineering or equivalent hands-on experience
- 5+ years of CNC programming and machining experience in automotive manufacturing
- Expertise in CNC lathes and milling machines (Fuji, Mori Seiki preferred)
- Proficiency in CAM software (Mastercam or similar) and AutoCAD
- Strong understanding of GD&T, blueprint reading, and tolerance stack-ups
- Experience with CMMs, Zoller tool pre-setters, and measurement systems
- Knowledge of carbide tooling, inserts, and tool holders
- Experience with fixtures (hydraulic and pneumatic) and work-holding design
- Strong knowledge of SPC, capability studies, and process control
- Hands-on troubleshooting and shop floor support experience
Preferred Qualifications
- Experience in high-volume automotive production environments
- Familiarity with ERP/MES systems
- Six Sigma or Lean certification
- Experience leading process improvement projects