Senior Maintenance Technician, Mechanic I
Tate & Lyle is a global provider of ingredients and solutions to the food, beverage, and other industries, operating from more than 30 locations around the world. Through large-scale, efficient manufacturing plants, Tate & Lyle turns raw materials into distinctive, high-quality ingredients that add taste, texture, nutrition, and increased functionality to products used or consumed by millions of people every day.
About the role
The Maintenance Mechanic is responsible for troubleshooting and repairing mechanical equipment throughout the site, using personal decision-making to ensure minimal disruption to the production process. This department provides services to the entire facility 7 days a week. A Mechanic may work in one or more plant areas, handling multiple assignments during any given shift. Call-ins are a requirement of this position. This role demands a high level of self-management, punctuality, good attendance, and adaptability to a variety of tasks.
Responsibilities
- Repair, replace, and install equipment including pumps, screw conveyors, rotary valves, relief valves, motors, conveyors, and auxiliaries such as pipes, flanges, gaskets, mechanical seals, and filters.
- Align, disassemble, and rebuild production equipment such as reciprocating compressors, steam turbines, bearing members, gearboxes, and pumps.
- Utilize precision tools like micrometers and calipers for equipment repair; operate drill presses, hydraulic presses, pedestal grinders, mill equipment, and lathes.
- Work independently or in small groups to install, repair, and replace equipment, including pumps, valves, motors, and other process equipment.
- Use a variety of handheld tools, applying up to 100 pounds of torque to disassemble mechanical units. Tools may be manual, electrical, or pneumatic.
- Walk and stand on various surfaces (concrete, asphalt, metal grates, diamond steel plates) for approximately 5-6 hours per day. Climb up to 5 flights of stairs 3-4 times daily and kneel, crouch, or crawl to access restricted work areas.
- Work in varying environmental conditions, including outdoor temperatures ranging from -32°F to over 100°F and indoor temperatures exceeding 110°F.
- Adhere to food safety, legal, and quality requirements to ensure products are fit for human consumption.
- Comply with all environmental standards, procedures, and work instructions; report violations or near misses.
- Fully participate in the safety program, including reporting incidents, near misses, and auditing.
Requirements
- High School diploma or equivalent with a minimum of 2 years of experience as a mechanic in industry and/or technical education in industrial maintenance.
- Minimum of 2 years of maintenance experience in a manufacturing/industrial environment.
- Ability to read, write, and perform basic mathematics.
- Experience in troubleshooting and repairing mechanical equipment throughout the site.
- Knowledge of types and uses of valves, and ability to change, repair, and align pumps.
- Proficiency with precision measuring instruments (e.g., micrometers, calipers) and operation of drill presses, hydraulic presses, pedestal grinders, mill equipment, and lathes.
- Familiarity with reading and working from blueprints and/or single-line drawings.
- Experience with maintaining high-speed rotating equipment (e.g., turbines, compressors) preferred.
- Ability to align, troubleshoot, disassemble, and rebuild production equipment (e.g., reciprocating compressors, steam turbines, centrifugal pumps) preferred.
- Basic welding skills preferred.
- Ability to use computerized maintenance software.
- Understanding of and compliance with GMP regulations.
- Good understanding of electrical, instrumentation, and hand tools.
- Knowledge of how to work with a Hart Communicator, multimeter, and basic computer skills.
- Ability to calibrate instruments (flow, pressure, level) and read/troubleshoot electrical diagrams.
Schedule
- Required to work 8-hour shifts, 12-hour shifts, rotating shifts, nights, weekends, and holidays to maintain 24/7/365 plant operations.