Jobs · Engineering · Texas

Senior Instrumentation & Controls Engineer

FuelCell Energy · Texas, United States · Yesterday
Engineering$120k–$133k/yrFull-time

Overview

We are seeking a Senior Instrumentation & Controls Engineer to join the multi-disciplinary engineering team responsible for designing and delivering fuel cell–based systems for power generation, carbon capture, hydrogen production, and energy storage applications.

Key Responsibilities

  • Lead the selection, specification, and application of instrumentation, valves, and field devices, including transmitters, analyzers, control valves, actuators, and safety devices, ensuring reliable operation across process conditions and lifecycle requirements.
  • Define and maintain control system architectures, including control narratives, I/O definitions, instrument integration, and alignment with PLC-based control platforms.
  • Design, develop, and support PLC and HMI software, including Ladder Logic, Structured Text, function blocks, and operator interfaces, from initial design through commissioning and operational support.
  • Produce and review instrumentation and controls design documentation, including P&IDs, loop diagrams, instrument datasheets, logic diagrams, control philosophies, and test procedures.
  • Execute and support system testing, I/O checkout, loop checks, commissioning, and startup activities, integrating troubleshooting and validation into the design lifecycle.
  • Collaborate with Electrical, Mechanical, and Systems Engineering to ensure cohesive system integration, drawing accuracy, and constructability.
  • Provide technical leadership for field issue resolution and root cause analysis related to instrumentation, valves, and control systems across deployed assets.
  • Support the design and implementation of Safety Instrumented System (SIS) functions, including safety requirements specification (SRS) inputs, SIL verification support, cause-and-effect logic, instrumented shutdown/alarm design, and validation/testing to align with applicable functional safety standards.
  • Participate in design reviews, HAZOPs, FMEAs, and safety assessments, and mentor junior engineers by sharing best practices in instrumentation and controls engineering.

Qualifications

  • Bachelor’s degree in Electrical Engineering, Chemical Engineering, or a related technical discipline.
  • Minimum 5 years of experience in instrumentation and controls engineering within industrial, power generation, process, or energy systems.
  • Demonstrated senior-level experience with instrumentation and valve selection, specification, and application.
  • Strong, hands-on experience with PLC and HMI programming for industrial control systems.

Required Skills And Characteristics

  • Strong understanding of industrial instrumentation, control valves, actuators, and associated installation and commissioning practices.
  • Experience with PLC platforms, including hardware configuration, Ladder Logic, Structured Text, and user-defined function blocks.
  • Experience developing and maintaining Human Machine Interfaces (HMIs).
  • Working knowledge of industrial communication networks.
  • Proficient in reading and developing P&IDs, PFDs, logic diagrams, and instrument loop diagrams.
  • Experience supporting field commissioning, startup, and troubleshooting activities.
  • Familiarity with HAZOP, FMEA, DFSS, and electrochemical or process-based systems is preferred.
  • Proficient with Microsoft Office tools.
  • Strong oral and written communication skills, with the ability to work effectively across multi-disciplinary teams.
  • Self-motivated team player with a positive, goal-focused approach to solving complex engineering problems.
  • Flexible and adaptable to shifting priorities and project demands.

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