Senior Engineer, PHA Facilitator

Join Phillips 66 as part of the Corporate Process Hazard Analysis (PHA) Facilitation team.

About the role

Lead and facilitate business unit and capital projects Process Hazards Analyses (PHAs), ensuring consistency and quality in alignment with company strategies, tactics, and programs. This includes evaluating high-consequence scenarios and applying appropriate safeguards and risk reduction techniques.

Responsibilities

• Develop PHA/LOPA recommendations for major projects and existing assets to ensure risk reduction, cost-effectiveness, and compliance with recognized good engineering practices.
• Coordinate with technical subject matter experts to develop risk reduction solutions.
• Ensure compliance with OSHA Process Safety Management (PSM) PHA requirements.
• Provide PHA/LOPA and qualitative risk assessment support and oversight for major projects and existing assets, ensuring integration between the two functions.
• Participate in and support the implementation of PHA improvement plans across Phillips 66 operated assets, including Refining, Midstream, and Capital Projects.
• Support the development of business-driven solutions to improve consistency in hazard scenarios, safeguards, and risk reduction measures.
• Actively participate in industry committees to learn and implement best practices across Phillips 66.

Requirements

• Legally authorized to work in the job posting country.
• Bachelor’s degree in Engineering or related field.
• 8 or more years of process industry experience, such as process engineering or process hazards assessment work.
• Ability to travel 30%-40% of the time.
• Valid driver’s license.

Preferred Qualifications

• 3 or more years of experience leading or participating in PHAs.
• Intermediate proficiency with PHAPro* (PHA & LOPA) software.
• Working knowledge of Phillips 66 Process Safety and HSE Management Systems regulations and standards.
• Experience with process safety hazards associated with pipelines, terminal operations, or gas plants.
• Expertise in at least one of the following process areas: HF Alkylation, Fluid Catalytic Cracking, Coker, and/or Hydroprocessing process units.
• Current or recent Phillips 66 Refining PHA facilitation experience.
• In-depth knowledge of OSHA PSM and LOPA.
• Knowledgeable of ANSI ISA-84.00.01-2004 Safety Instrumented Systems for the Process Industry Sector standard.

Pay

This position has a base salary range of $140,400 - $171,600. Offers are determined based on experience, skills, and alignment with role requirements, ensuring internal equity and market competitiveness.

Benefits

Benefits for eligible, full-time employees include:

• Annual Variable Cash Incentive Program (VCIP) bonus.
• 8% 401k company match.
• Cash Balance Account pension.
• Medical, Dental, and Vision benefits with an annual company contribution to a Health Savings Account for employees on HDHP.
• Total well-being programs and incentives, including Employee Assistance Plan, well-being reimbursement, and backup family care services.