Senior Engineer, Manufacturing
Fresenius Kabi USA · Warrendale, PA · Yesterday
Hybrid$85k–$95k/yrFull-time
Sign-on bonus available.
About the role
This position provides manufacturing process development support for hardware manufacturing systems. The individual will strategize, develop, design, and implement assembly, test, and packaging processes for electro-mechanical devices. The role involves working with cross-functional product teams to evaluate and create or update processes and procedures based on manufacturing requirements and guidelines. This position also provides project management and direction for the production team on best build and test methods, streamlined communication, and troubleshooting methodology.
Responsibilities
- Supports daily activities of the manufacturing engineering department.
- Collaborates with manufacturing managers, supervisors, and engineers in other disciplines to develop, evaluate, and improve manufacturing and warehousing methods.
- Leads or participates in projects related to product design, tooling, production equipment/fixtures, assembly methods, quality improvements, and cost savings.
- Analyzes and helps production management plan capacity, define workspace requirements, workflow, and design layout of equipment and workspace for maximum efficiency.
- Collaborates with production managers and supervisors to estimate production touch times, staff requirements, and related costs for strategic and budgetary decisions.
- Conducts research to develop and introduce improved manufacturing and warehousing methods.
- Analyzes assembly processes to ensure quality results are achieved and sustained.
- Analyzes data to determine return on investment.
- Works with production personnel, suppliers, and contract manufacturers to establish or revise work instructions, production procedures, and training methodology.
- Works with suppliers, quality systems, procurement, and sustaining engineering to ensure quality outcomes in all device manufacturing areas.
- Participates in identifying and qualifying new production equipment, workstations/systems, and test fixtures.
- Represents the operations group in New Product Development projects to ensure manufacturability and serviceability are incorporated into design plans.
- Ensures staff complies with local and corporate policies and regulations of governing bodies.
- Works with the safety coordinator to perform hazard analysis on new equipment and systems to ensure safe working conditions.
- Establishes and executes validation protocols related to assembly and test processes.
- Other duties as assigned, including ensuring compliance with company Health, Safety, Environment, Energy, and Quality Management Systems.
Requirements
- Bachelor’s degree in an Engineering discipline from an accredited college/university.
- Strong leadership, communication, and project management skills.
- Familiarity with electro-mechanical manufacturing processes, line design, and specifying/installing manufacturing equipment.
- Experience with DELMIA Apriso / Apriso FlexNet MES product (strongly preferred).
- Experience with DELMIA Digital Manufacturing and Production Products (preferred).
- Hands-on experience with PLM/MRP/ERP systems including Documentum, TrackWise, Power Pick Global, Apriso, and SAP (preferred).
- In-depth knowledge of facility and construction processes and project management.
- Understanding of mechanical, utility, and plant systems, as well as the ability to read construction and process drawings.
- Excellent problem-solving and statistical analysis skills.
- Proficiency in English (speaking, reading, writing, and comprehension) to perform essential functions, including understanding policies, procedures, and training materials.
Pay
Salary range: $85,000 to $95,000 annually, dependent upon education and experience.
Benefits
- Medical, dental, and vision coverage.
- Life insurance.
- Disability insurance.
- 401K with company contribution.
- Wellness program.