Senior Controls Engineer

Essential functions

• Lead controls engineering efforts across the full project lifecycle: concept development, design, build, validation, customer acceptance, and onsite commissioning
• Serve as a technical lead on projects, guiding architecture decisions, standards, and best practices
• Define controls architecture and make key technical decisions for assigned projects
• Lead the design and development of complex control systems including PLCs, motion control, robotics, vision systems, and HMI/SCADA platforms
• Program, integrate, and troubleshoot systems involving Rockwell Automation platforms, robotics, and advanced automation technologies
• Collaborate cross-functionally with mechanical engineering, project management, and manufacturing teams to deliver integrated solutions
• Serve as primary technical point of contact for customers on controls-related topics
• Lead troubleshooting and root cause analysis for system performance, reliability, and quality issues
• Identify project risks early and drive mitigation strategies in collaboration with project managers
• Contribute to project estimating, concept development, and system architecture definition
• Drive continuous improvement initiatives related to controls standards, documentation, and development processes
• Establish and enforce controls standards and best practices
• Mentor and develop junior engineers through technical guidance, code reviews, and best practice sharing

Required competency, education, and experience

• 7+ years of controls engineering experience in automation or custom machinery
• Demonstrated ability to lead technical aspects of projects independently
• Strong experience with:
• Rockwell Automation (Studio 5000 & FactoryTalk View)
• Industrial robotics (FANUC preferred)
• Automated assembly systems and machine integration
• Proven expertise in PLC programming, motion control, and system integration
• Strong troubleshooting and problem-solving skills in complex automated systems
• Ability to manage multiple projects and priorities in a dynamic environment
• Excellent communication and interpersonal skills, including customer-facing experience
• High attention to detail and commitment to quality
• Ability to maintain confidentiality on sensitive projects
• Proficient in 2D electrical CAD (AutoCAD Electrical preferred)
• Valid driver’s license; ability to travel as required
• Legally authorized to work in the United States without sponsorship

Preferred Qualifications

• Bachelor’s degree in Electrical Engineering or related field (or equivalent industry experience)
• Additional/Advanced experience with:
• Rockwell platforms (GuardLogix, ControlLogix, FactoryTalk View)
• Robotics: FANUC, ABB, MOTOMAN
• Robotic Simulation: Roboguide, Robot Studio, MotoSim, and Process Simulate
• Experience with additional platforms (Siemens, Omron)
• Other Supporting experience with:
• Artificial Intelligence tools (ChatGPT, Claude, local LLMs)
• Custom (Python, VBA)
• Experience developing controls standards or leading continuous improvement initiatives
• Prior experience mentoring or providing technical leadership to engineering teams

Work environment

Office setting within a manufacturing environment, with regular interaction on the production floor.

Physical demands

• Ability to sit for extended periods
• Ability to view detailed work at close range
• Manual dexterity to work with small components
• Ability to lift 20 pounds

Position type and expected hours of work

Full time

Travel

• 0-30% potential travel associated with role as needed.
• Domestic and international travel
• Air travel
• Nightly stays (typically up to 2-week intervals for large projects)

Compensation/Benefits

• Competitive salary
• Health, dental, and vision insurance
• Short-term and long-term disability
• Company-paid and voluntary life insurance
• 401(k) with company match
• Education reimbursement
• Paid vacation and holidays
• Flexible spending accounts

Other duties

This job description is not intended to be all-inclusive. Responsibilities may evolve based on business needs.