Jobs · Manufacturing · Illinois

Senior Commissioning & Controls Engineer

NonStop Consulting · Rockford, IL · 3 wk ago
Manufacturing$90k–$120k/yrFull-time

About the role

The Senior Commissioning & Controls Engineer supports the installation, commissioning and ongoing technical support of large-scale production equipment across the United States. This role focuses on troubleshooting complex systems, working directly with customers, and ensuring machinery performs as intended.

Responsibilities

  • Commission new industrial machinery at customer manufacturing facilities.
  • Perform troubleshooting and fault diagnosis on PLC-controlled equipment, HMIs and drive systems.
  • Support production ramp-up and resolve commissioning issues.
  • Carry out preventive and corrective service activities.
  • Analyse alarms, machine behavior and control system diagnostics.
  • Provide technical assistance to customer maintenance teams and production personnel.
  • Work closely with engineering teams in Europe to resolve complex technical issues.
  • Prepare clear service reports and technical documentation.
  • Occasionally support minor PLC or HMI software modifications where required.

Requirements

  • Approximately 5+ years' experience in industrial automation, commissioning or controls engineering.
  • Strong troubleshooting experience with PLC-based automation systems.
  • Experience with at least two of the following technologies: Omron PLCs (CX-One / CX-Programmer), Yaskawa V1000 Drives, Pro-face / Schneider Electric HMIs.
  • Understanding of industrial communication protocols such as EtherCAT, EtherNet/IP or Modbus.
  • Ability to read electrical drawings and diagnose machine faults.
  • Strong English communication skills.

Qualifications

  • Valid driver's license.

Skills

  • Industrial machinery commissioning.
  • Machinery installation and commissioning.
  • Technical problem-solving.
  • Customer-facing engineering roles.
  • Machine safety standards.
  • Field service experience.

Benefits

  • Base salary between $90,000 and $120,000, depending on experience.
  • Remote-based position when not travelling.
  • Approximately 70-90% travel, primarily throughout the Midwest.
  • Comprehensive product training in Italy and the United States.
  • Travel expenses, meal allowance/per diem and accommodation provided while travelling.
  • Opportunity to become one of the lead technical specialists supporting North American operations as the business continues to expand.
  • Long-term career progression into senior technical leadership and mentoring responsibilities.

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