Senior Commissioning & Controls Engineer
NonStop Consulting · Rockford, IL · 3 wk ago
Manufacturing$90k–$120k/yrFull-time
About the role
The Senior Commissioning & Controls Engineer supports the installation, commissioning and ongoing technical support of large-scale production equipment across the United States. This role focuses on troubleshooting complex systems, working directly with customers, and ensuring machinery performs as intended.
Responsibilities
- Commission new industrial machinery at customer manufacturing facilities.
- Perform troubleshooting and fault diagnosis on PLC-controlled equipment, HMIs and drive systems.
- Support production ramp-up and resolve commissioning issues.
- Carry out preventive and corrective service activities.
- Analyse alarms, machine behavior and control system diagnostics.
- Provide technical assistance to customer maintenance teams and production personnel.
- Work closely with engineering teams in Europe to resolve complex technical issues.
- Prepare clear service reports and technical documentation.
- Occasionally support minor PLC or HMI software modifications where required.
Requirements
- Approximately 5+ years' experience in industrial automation, commissioning or controls engineering.
- Strong troubleshooting experience with PLC-based automation systems.
- Experience with at least two of the following technologies: Omron PLCs (CX-One / CX-Programmer), Yaskawa V1000 Drives, Pro-face / Schneider Electric HMIs.
- Understanding of industrial communication protocols such as EtherCAT, EtherNet/IP or Modbus.
- Ability to read electrical drawings and diagnose machine faults.
- Strong English communication skills.
Qualifications
- Valid driver's license.
Skills
- Industrial machinery commissioning.
- Machinery installation and commissioning.
- Technical problem-solving.
- Customer-facing engineering roles.
- Machine safety standards.
- Field service experience.
Benefits
- Base salary between $90,000 and $120,000, depending on experience.
- Remote-based position when not travelling.
- Approximately 70-90% travel, primarily throughout the Midwest.
- Comprehensive product training in Italy and the United States.
- Travel expenses, meal allowance/per diem and accommodation provided while travelling.
- Opportunity to become one of the lead technical specialists supporting North American operations as the business continues to expand.
- Long-term career progression into senior technical leadership and mentoring responsibilities.