Senior Calibration Engineer

About the role

Cook up, prepare, and execute diesel engine development, calibration, and engineering support work in an engine dynamometer test cell and, if needed, in the field. Coordinate, prepare, and conduct tests of prototype engines, engine components, and after-treatment systems in collaboration with test cell operators and other supporting departments. Develop, analyze, and assess unique engineering solutions considering factors like system effectiveness, reliability, emission regulations, customer needs, and cost. Execute tests using analytical tools like Design of Experiments (DoE) and modeling to refine calibration parameters. Coordinate, prepare, and carry out engine emissions certification processes, including test cell setup, test execution, data analysis, and report generation, adhering to regulatory and company standards. Document tasks performed to the highest engineering standards and stay updated on technical advancements.

Responsibilities

• Coordinate, prepare, and perform diesel engine development, calibration, and engineering support work in an engine dynamometer test cell and, if necessary, in the field.
• Coordinate, prepare, and perform the testing of prototype engines, engine components, and after-treatment systems by working with test cell operators and other supporting departments to execute tests and development programs.
• Develop, analyze, and evaluate unique engineering solutions with consideration of factors such as system effectiveness, reliability, configuration, emission regulations, customer requirements, and cost.
• Conduct tests and use analytical tools such as DoE and modeling to optimize calibration parameters.
• Coordinate, prepare, and carry out engine emissions certification processes including test cell preparation, test execution, data analysis, and report generation according to regulatory and company standards.
• Document the preparation, execution, and analysis of tasks performed according to highest engineering standards and remain technically current.
• Coordinate, prepare, and carry out functional performance and component tests.
• Support the validation and release of calibrations into production.
• Develop technically reasonable and feasible alternatives with regards to time and money for challenges occurring during the progress of the project.
• Use and continuously optimize project management procedures including commonly known and individually created program management, tracking, and forecasting tools.
• Provide field support for After Sales and Applications departments whenever complex issues require engineering support.
• Provide support for production and train production staff whenever complex issues require engineering support.
• Communicate and consult with Engineering and Design departments worldwide.
• Manage, track, and communicate project status and assist in managing project budget and project forecast.
• Mentor less experienced engineers, allowing them to learn from your experiences.
• Maintain a clean and safe work environment.
• Promote a compliance culture and live the Rolls-Royce Code of Conduct.
• Perform special projects as required.

Requirements

• Bachelor's degree in Mechanical or Electrical Engineering and minimum of 5 years of experience calibrating and testing combustion engines or 9 years of experience calibrating and testing combustion engines.
• Ability to travel - domestic and international.
• Must be available to work flexible hours including night shifts and weekends.

Preferred Requirements

• Master's degree or PhD in Mechanical or Electrical engineering.
• Experience with ETAS INCA, AVL CAMEO, and AVL PUMA.
• Experience with AVL emissions measurement equipment.
• Experience with emissions legislation (40CFR Part 1065).
• Extensive experience with diesel engine performance and emissions calibration.
• Extensive experience with MTU applications such as Power Generation, Marine, Oil and Gas, Mining, and Rail.
• Strong knowledge of engine control units and their operation.
• Advanced analytical and problem-solving abilities and the ability to balance academic theory and engineering judgment.
• Excellent organizational, planning, and follow-up skills.
• Strong interpersonal and team working skills.
• Strong oral and written communication skills.
• Strong ability to adapt to new circumstances quickly.

Benefits

Rolls-Royce provides a comprehensive and competitive Total Rewards package that includes base pay and a discretionary bonus plan. Eligible employees may have the opportunity to enroll in other benefits, including health, dental, vision, disability, life and accidental death & dismemberment insurance; a flexible spending account; a health savings account; a 401(k) retirement savings plan with a company match; Employee Assistance Program; Paid Time Off; certain paid holidays; paid parental and family care leave; tuition reimbursement; and a long-term incentive plan.