Senior Automation Controls Engineer
UNION · Dallas, TX · 4 days ago
On-siteEngineering$115k–$232k/yrFull-time
Key Responsibilities
- Define multi-year automation vision aligned with business objectives and CapEx plans.
- Prioritize high-impact projects using ROI, risk, and throughput models.
- Present strategic proposals to executive leadership and investors.
- Lead end-to-end design of robotic cells (e.g., Fanuc, ABB, KUKA) and custom machines for welding, machining, material handling, inspection, and packaging.
- Specify PLCs, HMIs, motion control, and safety systems; author URS and functional specs.
- Oversee vendor selection, FAT/SAT, and site acceptance.
- Drive OEE, cycle-time, and yield improvements through data analytics and iterative tuning.
- Implement predictive maintenance, IIoT, and machine-learning initiatives.
- Mentor a team of controls engineers, technicians, and external integrators.
- Cultivate a culture of disciplined experimentation—“measured power, intelligently applied.”
- Lead by example, go to the factory floor and show team members how to solve difficult problems by creating solid architecture and writing good code.
Minimum Qualifications
- B.S. in Electrical, Mechanical, Mechatronics, or Controls Engineering (M.S. preferred).
- 5+ years engineering experience in a project development or manufacturing role.
- Expert in at least one major robot platform (Fanuc, ABB, KUKA, Yaskawa) and one PLC family (Allen-Bradley, Siemens).
- Strong grasp of OT networking (EtherNet/IP, Profinet, OPC UA) and MES/SCADA integration.
- Proven leadership of cross-functional teams and external integrators.
- Excellent communication skills—able to translate technical detail into business impact for executives and investors.
Preferred / Bonus Skills
- 10+ years progressive experience in automation, robotics, or advanced manufacturing;
- 5+ years in a lead or staff-level role.
- Experience in defense or aerospace manufacturing environments (AS9100, ITAR).
- Familiarity with metal forging manufacturing, machine vision, or AI-driven process control.
- PMP or equivalent project-management certification.
Compensation Range
$115K - $232K