Senior Advanced Manufacturing Engineer

About the Company

Divergent is a technology company that has architected, invented, built, and commercialized an end-to-end factory system called the Divergent Adaptive Production System (DAPS). DAPS comprehensively uses machine learning to optimally engineer, additively manufacture, and flexibly assemble complex integrated vehicle structures and subsystems. Products created using DAPS are superior in performance, lower in cost, rapidly customizable to meet mission and customer-specific requirements, faster to market, and scalable on demand to high volume production. Divergent is a qualified Tier 1 supplier to global automotive OEMs and is expanding to support mission-critical needs in the Aerospace and Defense sector.

Purpose of the Role

This role serves as the technical bridge between design/manufacturing engineers and the production team, with a core focus on developing scalable, high-reliability automated machining and inspection processes. The Senior Advanced Manufacturing Engineer leads process innovation, drives improvements, solves complex production challenges, and eliminates part flow blockers to enable rapid iteration, increase production efficiency, and scale Divergent’s capabilities.

Responsibilities

• Operations Support
  • Own daily production execution, working directly with the production floor to resolve issues and ensure steady throughput.
  • Develop and implement best practices, processes, strategies, and calibration procedures to improve operational capacity.
  • Monitor utilization and WIP flow through work centers; help push/pull work to maintain alignment with production targets.
• Technical Execution
  • Act as the technical bridge between design/manufacturing engineering and production teams.
  • Lead development, execution, and continuous improvement of machining, automated assembly, automated anodize, inspection, and cleaning work centers.
  • Collaborate on programming for 3-axis, 3+2, and 5-axis CNC mills using Siemens NX CAM software.
  • Provide feedback using advanced understanding of GD&T, tooling, feeds/speeds, and fixturing.
  • Introduce standardized strategies, programming conventions, and setup documentation to improve consistency and reduce cycle time.
  • Leverage metrology and inspection expertise to drive quality assurance in production.
• Process Development & Scalability
  • Help lead efforts to integrate new machines, equipment, tools, and fixturing into production; support commissioning.
  • Co-drive design-for-manufacturing (DFM) conversations with Manufacturing engineering to improve part manufacturability and reduce complexity.
  • Develop and implement innovative fixturing strategies tailored for complex additive manufactured geometries.
  • Support integration of automated machining technologies to enhance scalability and precision.
• Continuous Improvement & Documentation
  • Analyze data to identify trends, inefficiencies, and root causes of scrap or delays; implement corrective actions and process improvements.
  • Create and maintain detailed documentation to ensure consistency and repeatability across shifts and teams.
  • Collaborate with software and data teams to integrate production metrics and feedback loops into real-time dashboards and planning systems.

Requirements

• Ability to lawfully access information and technology subject to US export controls.
• Bachelor’s degree in Mechanical, Manufacturing, or Industrial Engineering, or equivalent hands-on experience.
• 8+ years of experience in aerospace or defense industries.
• Hands-on experience with advanced manufacturing techniques, including additive manufacturing, robotics, coatings, and inspection/quality.
• Direct experience with machining, additive manufacturing, coatings, and inspection/quality.
• Proficiency in CAD/CAM software (e.g., Siemens NX, AutoCAD).
• Advanced knowledge of CNC machining, structure assembly, GD&T, tooling, and metrology.
• Experience evaluating, selecting, and commissioning machines to meet manufacturing capabilities.
• Excellent problem-solving skills and ability to innovate in a fast-paced environment.
• Strong communication and collaboration skills, with the ability to work effectively in cross-functional teams.
• Ability to work on multiple projects and initiatives in parallel.

Preferred Qualifications

• Master's degree in Mechanical, Manufacturing, or Aerospace Engineering.
• Experience with robotic machining systems and calibration methodologies.
• Experience with manufacturing automation in automotive or aerospace environments.

Work Environment

This is a hands-on position requiring standing for long durations and working directly with hardware on the floor. Must be comfortable stooping, bending, and standing. Position may require occasional travel, long hours, or weekend work.

Pay

Senior Engineer / E05: $122,400 - $168,300
Pay Range: $91,800 USD - $168,300 USD

Benefits

• Holistic Compensation Package: Competitive salary, equity plan, and discretionary results-based incentive bonus opportunities.
• Wellness and Time Off: Paid vacation, sick time, company holidays, and year-end shutdown. Paid parental leave for growing families.
• Comprehensive Health and Wellness: HMO and Premium PPO options, company-sponsored life insurance, and short- and long-term disability coverage.
• Investment in Growth: Reimbursement opportunities for learning and development initiatives.
• Collaborative Environment: Dynamic, high-performing team within a fast-paced, mission-driven company focused on disrupting traditional manufacturing.