Rollform Expert - 2nd Shift

Essential Job Functions

• Utilize the Hamar Laser (or other corporately accepted methods) to perform mill face alignments per documented instructions and procedures.
• Utilize Engineering Drawings and Roll Tool principles to troubleshoot rolling mill production or quality issues.
• Create documentation for new and existing rollform jobs regarding process and program parameters per documentation standard.
• Submit work requests in Plex per documented instructions and procedures.
• Set-up and align Weld Bridge(s) per documented instructions and procedures.
• Attend and participate in Rollform Technology Reviews.
• Troubleshoot rolling mill quality and production issues.
• Shim roll tooling per documented instructions and procedures.
• Create, implement and document process improvements.
• Gather data as assigned for DMAIC projects.
• Utilize hand measuring tools (micrometers, calipers, tape measure and feeler gages) to ensure accurate set-up of jobs and part quality.
• Weld coil ends together using tungsten inert gas welding (or other means if required by the job and/or work center).
• Set and adjust roll pressure per documented instructions and procedures.
• Perform required preventative maintenance.
• Perform three-pass alignments per documented instructions and procedures.
• Set shut height on the pre-pierce press and make proper adjustments to flying die.
• Demonstrate proficiency on inline welders if applicable to your area or cross-section(s).
• Install and place mandrels according to set-up charts.
• Demonstrate proficiency sweeping parts to specification and fine-tuning mandrel.
• Conduct process monitoring as detailed by relevant procedures and instructions.
• Support and participate in continuous improvement and problem solving activities.
• Support SWARMs.
• Support quality guidelines as detailed in control plans, operator instructions, set up instructions, etc.
• Support roll forming techniques and guidelines detailed in Tech 1 and Tech 2 training.
• Maintain clean work area.

Position Summary

Function as a rollform leader within a work group of up to four rolling mills with primary responsibility of solving problems focusing on quality, safety, and production issues. Communicate with coworkers to meet production and quality goals. Communicate with operators and technicians across shifts to identify trends and potential problems. Respond to questions from other disciplines with timely and accurate feedback. Maintain a positive attitude and meet attendance requirements.