RF Induction Systems Engineer – Crystal Growth & Melting Equipment
Coherent Corp. · Budd Lake, NJ · 4 wk ago
On-siteEngineeringFull-time
Key Responsibilities
- Design and optimize current RF induction heating systems (typically 1–50 kHz range)
- Develop and tune series and parallel resonant circuits for high-power operation
- Specify and integrate RF generators, matching networks, and capacitor banks
- Design and optimize induction coils for thermal profile and coupling efficiency
- Support and develop crystal growth melting systems
- Optimize thermal gradients, melt stability, and power delivery
- Integrate RF systems with crystal growth platforms (e.g., CZ, HEM, skull melting)
- Develop process recipes and operating envelopes for different materials
- Perform electromagnetic and thermal simulations (e.g., COMSOL, ANSYS)
- Model coupling efficiency, current distribution, and heating profiles
- Analyze load-dependent impedance behavior and resonance shifts
- Lead tuning of RF systems under dynamic load conditions
- Diagnose issues related to: detuning, reflected power instability, and oscillation, coil overheating, and inefficiency
- Optimize performance across full process cycle (cold start → melt → steady-state)
- Design and review: coil assemblies, cooling systems (water-cooled copper structures), bus bars, and power delivery systems
- Ensure robust high-current, low-loss electrical connections
- Develop test plans and validation procedures
- Analyze system performance using: current/voltage measurements, phase and impedance analysis, thermal diagnostics
- Lead commissioning of new equipment and upgrades
- Work with materials scientists, process engineers, and mechanical teams
- Provide technical leadership and mentorship to junior engineers
Required Qualifications
- Bachelor’s or Master’s degree in Electrical Engineering, Physics, or related field
- 5+ years of experience in RF power systems, induction heating, or high-power electronics
- Strong understanding of: resonant circuits (series and parallel), impedance matching, RF power delivery systems
- Hands-on experience with induction heating systems (kHz range preferred)
- Experience with high-temperature or vacuum systems
Preferred Qualifications
- Experience with crystal growth systems (CZ, HEM, skull melting, Bridgman)
- Familiarity with reactive oxide or semiconductor materials
- Experience with COMSOL, ANSYS Maxwell, or similar tools
- Knowledge of: thermal management and cooling design, high-current bus design, vacuum and controlled atmosphere systems
- Experience working with RF generators (solid-state or tube-based)
Key Skills
- RF system tuning and optimization
- Electromagnetic and thermal analysis
- Troubleshooting complex coupled systems
- Hands-on experimental and debugging skills
- Strong problem-solving and analytical thinking
Working Environment
- Combination of lab, pilot production, and engineering design environment
- Exposure to high-temperature systems, high current RF equipment, and vacuum systems
- Requires hands-on work with experimental setups and industrial-scale equipment
Safety Requirements
- All employees are required to follow the site EHS procedures and Coherent Corp. Corporate EHS standards.
Culture Commitment
- Ensure adherence to company’s values (ICARE): Integrity – Create an Environment of Trust, Collaboration – Innovate Through the Sharing of Ideas, Accountability – Own the Process and the Outcome, Respect – Recognize the Value in Everyone, Enthusiasm – Find a Sense of Purpose in Work
About Us
- Coherent is a global leader in lasers, engineered materials and networking components.
- We are a vertically integrated manufacturing company that develops innovative products for diversified applications in the industrial, optical communications, military, life sciences, semiconductor equipment, and consumer markets.
- Coherent provides a comprehensive career development platform within an environment that challenges employees to perform at their best, while rewarding excellence and hard-work through a competitive compensation program.