Research Associate – Non-Destructive Evaluation (NDE)

The Aerospace Corporation is the trusted partner to the nation’s space programs, solving the hardest problems and providing unmatched technical expertise. As the operator of a federally funded research and development center (FFRDC), we deliver innovative solutions spanning satellite, launch, ground, and cyber systems for defense, civil, and commercial customers.

About the Role

The Materials Science Department within the Space Materials Laboratory is seeking a well-qualified individual for the role of Research Associate – Non-Destructive Evaluation (NDE). In this hands-on laboratory role, you will independently execute advanced Non-Destructive Inspection (NDI) techniques on mission-critical launch vehicle and spacecraft components, supporting senior technical staff in technique development and validation. You will contribute to mission assurance through hands-on inspections, data collection and analysis, and oversight of laboratory NDI systems and operations. This role involves supporting programs for USSF, NRO, and commercial space agencies while applying and expanding expertise in state-of-the-art NDI methods and materials characterization.

This position may be filled at the Research Associate II or Research Associate III level depending on qualifications and experience. The selected candidate will work full-time, on-site at our facility in El Segundo, CA.

Responsibilities

• Perform non-destructive inspections on mission-critical launch vehicle and spacecraft components using ultrasonic testing, eddy current, acoustic microscopy, thermography, and other advanced inspection techniques.
• Operate, maintain, and troubleshoot NDI instrumentation including ultrasonic systems, eddy current equipment, acoustic microscopes, thermography systems, and associated test and measurement electronics.
• Collect, analyze, and document inspection data to support applied research activities in materials characterization and NDI science.
• Contribute to mission assurance by conducting inspections, analyzing measurement data, and preparing technical reports for USSF, NRO, and commercial space programs.
• Lead laboratory operations activities including organization, equipment calibration coordination, inventory management, and compliance with quality standards in collaboration with internal EHS and metrology teams.
• Collaborate with senior technical staff and cross-functional teams to support field evaluations, failure investigations, and technical assessments.
• Work independently after onboarding to execute inspection programs and maintain operational readiness of NDI capabilities.

Requirements

• Bachelor's degree from an accredited college/university program in Aerospace Engineering, Materials Science, Electrical Engineering, Mechanical Engineering, Physics, or related discipline.
• 1+ years of professional experience performing non-destructive inspections in aerospace, defense, manufacturing, or research laboratory environments.
• Demonstrated proficiency in performing and interpreting results from multiple NDI techniques, including but not limited to: ultrasonic testing (UT), eddy current testing (ET), radiographic testing (RT), infrared thermography (IRT), acoustic microscopy, and/or visual inspection methods.
• Strong technical background in materials science, physics, or engineering including knowledge of structural materials and the physical principles underlying non-destructive inspection techniques.
• Proven ability to operate, maintain, troubleshoot, and calibrate analytical instrumentation independently.
• Experience with proper handling, documentation, and test result recording for materials and specimens.
• Ability to work independently with minimal supervision after initial onboarding and training on laboratory-specific procedures.
• Willingness to travel occasionally and work outside normal business hours to support program needs (approximately 10-20% travel or as required).
• Ability to obtain and maintain a Secret security clearance; U.S. citizenship is required.

Qualifications (Research Associate III)

• Demonstrated technical depth in materials testing, instrumentation, or NDI methods through graduate research or professional experience.
• Experience coordinating laboratory operations, maintenance activities, or compliance programs.

Preferred Skills

• Master's degree from an accredited college/university program in Aerospace Engineering, Materials Science, Electrical Engineering, Mechanical Engineering, Physics, or related discipline.
• NDT/NDI Level II or Level III certification in one or more methods (UT, ET, PT, MT, RT, IRT) through ASNT, employer-based programs, or equivalent certification bodies.
• Experience leading or coordinating laboratory operations, equipment maintenance programs, or calibration management systems.
• Measurement and signal processing skills using programming languages such as Python, MATLAB, C++, LabVIEW, etc.
• Experience with data acquisition systems, instrumentation control, and automated testing platforms.
• Experience designing and fabricating custom NDI fixtures and automation systems, including CAD/machine drawings, motion control hardware (encoders, actuators), and additive manufacturing (3D printing).
• Demonstrated use of machine learning or advanced data analysis approaches to NDI signal processing.
• Experience working with EHS, quality assurance, or metrology organizations in laboratory or manufacturing environments.
• Experience with aerospace or defense NDI applications including composites, adhesive bonds, or advanced material systems.
• Experience with the Intelligence Community.
• A current and active Secret or higher security clearance.

Corporate Skills

• Strong written and oral communication skills for technical documentation and reporting.
• Ability to work well in a team environment and collaborate effectively with technical staff and support organizations.
• Strong organizational skills, attention to detail, and ability to manage multiple tasks and priorities independently.
• Flexibility and ability to adapt to changing project needs and priorities.
• Detail-oriented approach to maintaining accurate records, documentation, and laboratory standards.
• Ability to coordinate with internal support organizations including EHS, metrology, and facilities teams.

Leadership Competencies

• Operate Strategically
• Lead Change
• Engage with Impact
• Foster Innovation
• Deliver Results

Pay

The grade-based pay range for this job is $37.44 - $56.16 per hour.

Benefits

• Comprehensive health care and wellness plans.
• Paid holidays, sick time, and vacation.
• Standard and alternate work schedules, including telework options.
• 401(k) Plan — Employees receive a total company-paid benefit of 8%, 10%, or 12% of eligible compensation based on years of service and matching contributions; employees are immediately eligible and vested in the plan upon hire.
• Flexible spending accounts.
• Variable pay program for exceptional contributions.
• Relocation assistance.
• Professional growth and development programs to help advance your career.
• Education assistance programs.
• An inclusive work environment built on teamwork, flexibility, and respect.