Reliability Engineer
Shape the future with us at Lubrizol, where we’re transforming the specialty chemicals market through science, sustainability, and a culture of inclusion. As part of our global team, you’ll be empowered to make a real impact—on your career, your community, and the world around you.
Job Type: Full-time / On-site
Shift + Hours: 1st Shift
About the Role
As a Reliability Engineer, you'll be at the forefront of our innovation, driving specialty chemical solutions forward. You'll collaborate with a diverse group of passionate individuals to deliver sustainable solutions that advance mobility, improve wellbeing, and enhance modern life. The purpose of this position is to implement a multi-year Reliability Improvement Plan, Equipment Maintenance Strategies, and a Planned Preventative Maintenance (PPM) program through the application of reliability technology and tools.
Responsibilities
- Conduct Criticality Screening and Risk Analysis to identify critical equipment and Balance of Plant (BOP) equipment.
- Champion and implement Asset Strategies in alignment with equipment criticality and business needs.
- Support development and execution of the 3-year Reliability Improvement Plan, including Asset Availability performance history and improvement goals related to Equipment Reliability.
- Select the appropriate Risk Management Strategy or Alternative Failure Management Strategy and develop/implement Equipment Maintenance Strategies (EMS’s) for each piece of critical equipment and generic EMSs for BOP equipment.
- Support the PPM Coordinator in reviewing existing plans for effectiveness and applicability based on the Risk Management Strategy, Alternative Failure Management Strategy, vendor information, RCM tools, historical equipment reliability issues, and results of PPM.
- Add, delete, and/or modify existing PPM to eliminate low-value PPM on BOP equipment and effectively manage risk on critical equipment. Include PPM services as required on parts and spare equipment to ensure warehoused part/equipment quality is maintained during storage (e.g., shaft rotation, motor heater check).
- Evaluate and implement available Equipment Condition Monitoring techniques and new technology to improve productivity, effectiveness, and value of the equipment condition monitoring program.
- Support the PPM Coordinator to ensure documentation of findings from PPM and Corrective Maintenance activities are properly recorded in CMMS for evaluation.
- Routinely monitor Asset Reliability, maintenance data, PPM results, significant reliability events, RCA findings, maintenance histories, and production loss data.
- Analyze production loss accounting data and cost data to develop and prioritize a list of reliability opportunities.
- Facilitate Root Cause Analysis and RCM studies, utilizing reliability engineering tools such as Weibull and FMEA, for events that meet incident triggers. Implement effective corrective actions/improvements.
- Perform value engineering activities for projects, design, Reliability/Maintenance input, PMs, BOMs, equipment selection, and criticality.
- Ensure new equipment is integrated into appropriate systems, tools, processes, and strategies prior to being put into service.
- Perform periodic gap assessments between the Asset Reliability Plan, Equipment Maintenance Strategies, and PPM plans to identify gaps vs. current reliability performance, cost, and asset availability.
- Identify and implement corrective actions/improvements to eliminate low-value PPM (e.g., extend intervals between PPM) or other work while effectively managing risk in terms of mechanical integrity, EHS, production, and maintenance cost.
- Implement periodic plant equipment/facility audits to proactively monitor plant condition and prevent unplanned deterioration of assets.
- Support the PPM Coordinator to optimize spare parts/equipment inventory.
- Champion the use of the Management of Change process for changes, modifications, or deletions to equipment, materials, parts, consumables, and related Operating Discipline.
Requirements
- Bachelor's degree from an accredited university in engineering; mechanical engineering preferred.
- 5+ years of experience as a maintenance or project engineer operating within a chemical plant.
- Proven success in leading cross-functional teams.
- Experience with applicable building codes and a NFPA-NEC, API, or ASME certification.
- Background analyzing infrared surveys, oil, and vibrations.
Preferred Qualifications
- Certified Lean Six Sigma Green Belt
- Certified Reliability Engineer (CRE)
Work Environment
At Lubrizol, we’re committed to providing a safe, inclusive, and empowering environment where you can do your best work. Depending on your role, your work environment may include:
- Standing, walking, or operating equipment for extended periods
- Working in a lab or manufacturing setting with appropriate PPE provided
- Use of computers and digital tools in an office or hybrid environment
- Occasional lifting or movement of materials
- Adherence to rigorous safety protocols and ergonomic standards
We continuously invest in our facilities and technologies to ensure they support your well-being, productivity, and growth. If you require reasonable accommodation, we are committed to working with you to ensure an inclusive and accessible experience.
Benefits
- Competitive salary with performance-based bonus plans
- 401(k) match + Age-Weighted Defined Contribution
- Comprehensive medical, dental, and vision coverage
- Health Savings Account (HSA)
- Paid holidays, vacation, and parental leave
- Flexible work environment
- Learning and development opportunities
- Career and professional growth
- Inclusive culture and vibrant community engagement
Learn more at benefits.lubrizol.com.