R26-0008 - Process Engineer

About the role

The USI/Asteelflash is actively looking for a highly organized and talented Process Engineer to support the Engineering activities at their location in Milpitas, CA.

Responsibilities

• Process Development & Optimization
• Develop, implement, and validate manufacturing processes for PCBA assembly (SMT, box build).
• Optimize production line layouts for efficiency and productivity.
• Define process parameters and control methods.
• Conduct time studies and capacity analysis.
• New Product Introduction (NPI)
• Support product launch activities from prototype to mass production.
• Review Gerber files, BOMs, and assembly drawings for manufacturability (DFM/DFA).
• Create process flow charts, work instructions, and control plans.
• Cook pilot runs and process validation.
• Equipment & Tooling Management
• Select and validate SMT equipment (printers, SPI, pick-and-place, reflow ovens, AOI).
• Support programming and optimization of equipment such as:
• SMT lines (e.g., equipment from companies like ASMPT, Panasonic, Fuji Corporation)
• Wave machines (e.g., Electrovert, SEHO, ERSA)
• Conformal coating systems (e.g., PVA, Nordson)
• Ensure preventive maintenance plans are in place.
• Troubleshoot process and equipment-related issues.
• Quality & Continuous Improvement
• Analyze defects and implement corrective actions (8D, RCA, FMEA).
• Monitor KPIs such as FPY, OEE, yield, scrap, and cycle time.
• Implement poka-yoke and mistake-proofing solutions.
• Documentation & Compliance
• Develop SOPs, process instructions, and engineering change documentation.
• Ensure compliance with IPC standards (e.g., IPC-A-610).
• Maintain process documentation in ERP/MES systems.
• Cross-Functional Collaboration
• Work closely with production, quality, supply chain, and R&D teams.
• Interface with customers for technical discussions and audits.
• Provide technical training to operators and technicians.

Requirements

• Education/Qualification
• Bachelor’s degree in an engineering field or equivalent level of knowledge normally obtained through completion of a BS degree.
• Experience (Years & Fields)
• Requires 4+ years of related experience.
• Skills/Competencies
• Soft Skills:
• Decision making
• Communication
• Project management
• Innovation
• Leadership
• Teamwork skills
• Problem-solving skills
• Technical Skills:
• PCB assembly build processes
• SMT process
• Knowledge of PCBA manufacturing
• PTH knowledge
• Statistical process control

Pay

The expected pay rate for this position is $115,000.00 - $125,000.00 depending on specific skills and work experience.