Quality Planning and FAIR Specialist

About the role

Tessera is seeking a new Quality Planning and FAIR Specialist to join our growing Aerospace Manufacturing team in Auburn, Washington.

Responsibilities

• Lead end-to-end preparation and completion of FAIRs in compliance with AS9102
• Create and maintain ballooned drawings, FAIR Forms 1, 2, and 3, and supporting objective evidence
• Cookordinate with cross-functional teams to ensure all characteristics are captured and verified
• Manage delta FAIRs and updates for repeat or revised jobs
• Ensure timely and accurate submission of FAIR packages to customers
• Define and document inspection requirements aligned to the manufacturing router
• Determine appropriate inspection methods (CMM, manual, in-process verification)
• Ensure inspection steps are properly sequenced with production operations
• Identify required gages and inspection tools prior to job release
• Eliminate redundant effort, prevent missed requirements, and streamline inspection execution
• Own the creation and standardization of ballooned drawings
• Maintain consistency across new and repeat jobs
• Establish a clean, consistent “digital thread” from drawing → planning → inspection → FAIR
• Participate in contract review and new job kickoff to validate quality requirements and flow downs
• Review routers and planning outputs to ensure all drawing and specification requirements are captured, critical features are properly identified, and inspection steps are complete and executable
• Identify and escalate gaps or risks prior to release to production
• Define First Piece Inspection (FPI) requirements during planning
• Ensure readiness of inspection methods, gages and tools, and supporting documentation
• Support initial validation of first-run parts on critical or complex jobs
• Review and validate requirements for special processes (e.g., anodize, paint, NDT)
• Ensure proper flow down of specifications to suppliers and internal teams
• Confirm certification and traceability requirements are defined upfront
• Support and maintain FAIR and inspection-related tools (e.g., ballooning software, FAIR systems)
• Develop and maintain standard work, templates, and best practices
• Ensure documentation is audit-ready and compliant with AS9100 and customer requirements
• Communicate quality requirements clearly to stakeholders
• Support alignment between design intent and manufacturing execution
• All Other Duties as Assigned.

Qualifications

• A High School Diploma/GED is required
• 3 – 5 years of previous experience in Aerospace, Precision Manufacturing Quality, or with FAIR and ballooning tools is required
• A combination of previous experience and education will be considered
• Previous experience supporting new product introduction or planning validation, knowledge of special processes and aerospace specifications, and experience working in a cross-functional manufacturing environment is preferred
• Strong knowledge of AS9100 Quality Management Systems, AS9102 First Article Inspection Requirements, and GD & T (ASME Y14.5)
• Familiarity with CNC machining, fabrication, and/or assembly processes

Requirements

• A valid state driver’s license is preferred with the ability to obtain and maintain coverage by Tessera’s insurance
• Access to a federal military installation requires a REAL ID-compliant driver's license or an acceptable alternative, such as a U.S. passport or military ID, in accordance with the REAL ID Act
• Must be able to obtain and maintain applicable security clearances and installation access
• A background check and E-Verify will be conducted for this position