Quality Manager
HYUNDAI TRANSYS · Champaign, IL · 8 mo ago
Quality AssuranceFull-time
Summary of Position
The Quality Manager is responsible for ensuring that all seating systems manufactured meet customer, internal, and regulatory standards. This role leads the plant quality team in a fast-paced Tier 1 automotive environment and is a key liaison with OEM customers. The Quality Manager drives a culture of compliance, accountability, and continuous improvement while fostering strong employee leadership and cross-departmental collaboration.
Duties and Responsibilities
- Lead, mentor, and develop the quality team (inspectors, technicians, engineers) to drive performance, engagement, and professional growth
- Promote a proactive quality culture throughout the organization by training, coaching, and influencing cross-functional teams
- Maintain quality management system (QMS) in compliance with ISO/IATF 16949 requirements and customer specifications
- Oversee day-to-day quality operations, including incoming material inspection, in-process control, and final product audits to ensure they meet the established quality requirements and standards
- Develop and implement plans for internal and external product, process, and system audits including those from existing and new customers
- Implement quality control and quality management processes to ensure consistent and high-quality production output
- Establish and maintain quality standards, procedures and processes
- Analyze quality metrics and lead root cause analysis and corrective/preventative actions
- Monitor production to detect and address quality issues and nonconformances
- Engage with customers to establish a positive working relationship, gather feedback, promptly respond to issues with resolutions
- Investigate customer complaints and issues to determine root cause and implement corrective actions
- Develop and deliver training programs to educate employees on quality awareness and best practices
- Evaluate and analyze data to identify trends, performance metrics and recommend areas for improvement
- Manage and maintain documentation and records related to quality assurance and control
- Create and manage PPAP/ISIR process, and provide instruction to teams to successfully measure components and assemblies and fill out the proper dimensional PPAP/ISIR forms
- Conduct regular audits of production processes, products and suppliers to ensure compliance with quality standards and specifications
- Perform/initiate capability studies, GR&R/MSA studies, interpret the results, and provide recommendations
- Understand the customer requirements for testing and ability to interpret and fill out the proper PPAP/ISIR forms
- Understand injection molding, welding processes and able to create work instructions and possibly process flow diagrams
- Read customer drawings, Geometric Dimensioning and Tolerancing (GD&T), and provide interpretation
- Interface with the customer to get gauge concepts, create gauges, and obtain designs approval
- Oversee day-to-day quality operations, including incoming material inspection, in-process control, and final product audits to ensure they meet the established quality requirements and standards
- Maintain current knowledge of the quality control field, relying on current literature pertaining to materials use, technological advances, and statistical studies
- Reports to: CEO
Benefits
- 401(k)
- Health Insurance
- Life Insurance
- Supplemental Insurance
- Dental Insurance
- Vision Insurance
- Paid time off
Competency Requirements
- Confidentiality
- Multitasking
- Communication
- Initiative
- Engagement
- Motivation
- Leadership
- Integrity
- Customer Service Orientation
- Organizational and Self Discipline
- Analytical Skills / Problem Solving
- Flexibility / Adaptability
- Work Safely
- Teamwork
- Mutual Respect and Support
Position Requirements and Qualifications
- Minimum 5 years of quality management experience in a manufacturing environment
- Experience with seating manufacturing is a plus
- Tier 1 Automotive experience is a plus
- Proven leadership experience managing teams and driving accountability
- Technical/ Computer Skills: Strong knowledge of quality systems including IATF-16949, continuous improvement, Kaizen, 5-S, lean manufacturing, TPS
- Experience with ISO9001 certification
- Proven experience with GD&T / gauges
- Able to read spectrophotometer (color measurement systems) results
- Strong knowledge of core tools (FMEA, PFMEA, SPC, Root Cause Analysis, PPAP, MSA etc.)
- Must be proficient with MS Office programs (Word, Excel, PowerPoint, Outlook, Teams)
- Must have experience with SAP