Quality Engineer II – Failure Analysis
Phoenix Contact USA · Middletown, PA · 6 days ago
On-siteQuality AssuranceFull-time
Responsibilities
- Perform detailed failure analysis on returned products (RMAs) using established procedures and product specifications
- Conduct functional, electrical, and mechanical testing to replicate and validate customer-reported issues
- Identify root causes and document findings in formal failure analysis and 4D reports
- Enter and manage failure analysis data within enterprise systems (e.g., Salesforce or equivalent)
- Communicate results clearly to internal stakeholders and customers, including conclusions and recommended actions
- Collaborate with manufacturing, design engineering, and suppliers when advanced analysis is required
- Support prioritization and processing of RMAs based on business needs and customer impact
- Maintain complete and accurate documentation, including test data and supporting evidence
Qualifications
- Bachelor's degree in the field of Engineering, “Electrical, Industrial, etc.”
- 3 (+) years of relevant professional level work experience preferred.
- Experience with root cause analysis methodologies (5 Whys, Fishbone, 8D/4D)
- Experience with RMA processes or customer complaint investigation
- Demonstrated ability successfully using electrical inspection and test equipment.
- Knowledge of ISO 9001.
- Knowledge of Error Proofing and related techniques.
- Knowledge of Lean/Six Sigma.
- Certified Quality Engineer (CQE) certification preferred.
- Additional relevant certifications including, but not limited to: ISO 9001, CMMI, CQA, ESD, etc.
- Prior work experience in a manufacturing environment.