Quality Assurance Manager
Momentara · Katy, TX · 1 mo ago
On-siteQuality AssuranceFull-time
POSITION SUMMARY
The QA Manager supports and maintains the company’s Quality Management System (QMS) within a high-volume print manufacturing environment. This role ensures production processes meet customer, regulatory, and internal quality standards while driving continuous improvement initiatives.
ESSENTIAL DUTIES AND RESPONSIBILITIES
- Maintain and support the plant Quality Management System in alignment with Momentara quality standards and internal quality objectives.
- Assess production workflows across sales, prepress, digital, offset, grand-format, finishing, fulfillment, and shipping operations to identify process gaps and improvement opportunities.
- Develop, update, and control SOPs, work instructions, and quality documentation.
- Cook up and coordinate implementation of standardized procedures across departments.
- Conduct internal quality audits and assist with external customer audits.
- Develop and maintain quality metrics and dashboards including spoilage, rework, defects, process derailers, etc.
- Analyze quality trends and present monthly performance reports to leadership.
- Lead or support corrective and preventive action (CAPA) processes and ensure corrective actions are implemented and sustained.
- Collaborate with production leadership to reduce waste, improve throughput, and drive process consistency.
- Train employees and supervisors on SOPs, quality expectations, and process improvements.
- Monitor compliance on the production floor and provide coaching to reinforce standards.
- Support continuous improvement initiatives using Lean, Six Sigma, or similar methodologies.
- Maintain document control and revision history within QMS systems.
- Direct customer complaint investigations and root cause analysis.
- Lead risk assessments (FMEA - Failure Modes and Effects Analysis) for new processes and product launches.
- Support new equipment or workflow implementation with validation.
REQUIRED SKILLS/EXPERIENCE
- Bachelor’s degree in Quality, Manufacturing, Operations, or related field preferred
- Six Sigma Green Belt or equivalent preferred
- 5-8 years of quality or process coordination experience in print manufacturing or production environments. Experience working within ISO-based Quality Management Systems and/or six-sigmapreferred.
- Experience documenting SOPs and implementing standardized workflows.
- Working knowledge of Lean Manufacturing, Six Sigma, or continuous improvement methodspreferred.
- Experience conducting internal audits or supporting certification audits preferred.
- Advanced Excel and data analytics experience.
- Familiarity with print manufacturing workflows including sales, prepress, press, bindery, finishing, and fulfillment, shipping and receiving operations.
KEY COMPETENCIES
- Strong process documentation and organizational skills
- Ability to communicate procedures clearly to production teams
- Strong analytical and problem-solving ability
- Comfortable working on the production floor in fast-paced environments
- Ability to manage multiple projects and deadlines
- Strong cross-functional collaboration skills
- Proficiency in Microsoft Office and document management systems