Production Worker (Melter Technician - Weekend Nights Shift)

Howmet Engines is a world-class producer of aero engine and industrial gas turbine components, including airfoils, rings, disks and forgings. We excel in vacuum melted superalloys, machining, performance coatings and hot isostatic pressing for high performance parts that enable the next generation of quieter, more fuel-efficient aero engines and cleaner power generation. Howmet Dover Casting is a world-class supplier of complex, investment-cast turbine airfoils and other components for the aircraft engine and industrial gas turbine industries. Howmet Dover Alloy is a world-class supplier of vacuum and air-melted nickel- and cobalt-based superalloys to aerospace, gas turbine, medical and other high-technology industrial markets.

Responsibilities

• Charge, operate, maintain, and clean melting and related equipment in accordance with Vacuum Alloy Manufacturing Process documented procedures and are responsible for daily operation of the vacuum furnaces.
• Environmental Health & Safety Responsibilities:
  • Assist in the implementation of Howmet Aerospace’s EHS value and policy statement and its accompanying principles.
  • Comply with all department, facility, Corporate and Regulatory EH&S regulations.
  • Wear all required personal protective equipment.
  • Report all job-related illness and injuries (Per employee handbook).
  • Report all Safety, Health & Environmental concerns to your supervisor in a timely manner.
  • Attend all EH&S training.
• Melting unit operation (pumps, blowers, etc.).
• Monitor operation of equipment and perform adjustments as needed to ensure equipment effectiveness.
• Furnish Lab preliminary requirements.
• Document and maintain accurate records and logs.
• Maintain a clean and orderly work environment.
• Perform minor and preventative maintenance on equipment.
• Install, remove, and monitor operation of preheat torches.
• Follow all Melting techniques (Al’s, Melt Practices).
• Perform metal weighing of additions (if qualified) and verify preliminary additions are correct.
• Data entry of melt card/log as required.
• Assist on multiple furnaces during a workday as needed.
• Perform coil changes which will include confined space, LTV and operating the overhead crane to remove and install coils.
• Perform emergency and remedial procedures which may arise during the melting process.
• Spout and entry changes.
• Run the tube cleaner and keep area clean.
• Hot top molds and clean molds as required.
• Perform any other duties as assigned by Team Leader/Supervision.
• Assist in the training of new team members as needed.
• After training, must be capable of running the “A”, “B”, “C” and W units.
• Must successfully complete Melter’s training and certification within prescribed timeframe.

Melter Responsibilities During Furnace Changes

• Coordinate shift and shift-to-shift communication activities during furnace changes, with melt team and maintenance.
• Record the progression of furnace changes on furnace change sheet and report any problems encountered to shift team leader.
• Pass on status of furnace change to the next shift melt team members and supervision.
• Complete furnace change safety audits:
  • Confined Space
  • Fall Protection
  • Lockout/Tag Out/Verify
  • Respirator Inspections
• Be accountable for the timely completion of furnace changes.
• Have all furnace changes supplies in assigned furnace change cabinet immediately following a furnace change.
• Order any supplies that are not in stockroom (breathable air, out of stock items).

Requirements

• High School diploma or GED from an accredited institution.
• Must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire. Visa sponsorship is not available for this position.
• This position entails access to export-controlled items and employment offers are conditioned upon an applicant's ability to lawfully obtain access to such items.
• Candidates residing within a 50 miles radius of Dover, NJ will only be considered; no relocation benefit is offered for this position.

Preferred Qualifications

• Able to work flexible hours including night and weekends with little advanced notice.
• Ability to troubleshoot equipment.

Skills

• Must successfully complete Melter’s training and certification within prescribed timeframe.
• Ability to communicate effectively (verbal and written) and can read, write, and comprehend English.
• Be able to understand complex written instructions.
• Must be able to perform basic mathematic calculations.
• Must be able to perform basic operation of a PC.

Physical Demands / Equipment Used

• This position requires a satisfactory vision exam, passing Jaeger J1 at not less than 12 inches (30.5 cm) in at least one eye, natural or corrected.
• Must pass all physical requirements which includes use of a respirator, mobile equipment including overhead cranes.
• Frequent sitting and standing in a hot manufacturing environment.
• Occasional lifting up to 25 pounds.
• Use of various large and small tools, forklift/handcart, saws, cranes, and measurement equipment.
• Personal protective equipment including, but not limited to safety glasses, safety shoes, hardhat, hearing protection, and clothing.

Pay

Anticipated Pay Range: $24 - $26 per hour. Pay rates within this range are determined based on various factors including experience, education, certifications, etc. Position will receive an hourly "shift premium" while assigned to an off-shift.

Schedule

Weekend Nights Shift: 6 PM - 6:30 AM. Training on Days (Monday - Friday, 6:00 AM - 2:30 PM) for several months.

Benefits

• Comprehensive Health, Dental, and Vision insurance coverage.
• Matching 401K.
• Life Insurance.
• Short Term Disability.
• Performance Pay Bonus.
• Paid Time Off.
• Wellness Programs.
• EAP Program (free local gym membership).
• Other discounted benefits.