Process Technician
Standex International · Fraser, MI · 2 wk ago
ManagementFull-time
About the role
The Process Technician is responsible for developing, optimizing, and sustaining manufacturing processes for automotive interior components within a high-tech soft trim and injection molding facility. This role bridges production, maintenance, and quality by ensuring machines, molds, and processes operate at peak efficiency to produce high-quality parts that meet automotive standards.
Responsibilities
- Set up, start, and adjust injection molding and soft trim manufacturing processes to meet production and quality requirements.
- Establish, monitor, and maintain process parameters to ensure consistent part quality and cycle efficiency.
- Troubleshoot process, material, and equipment issues; implement corrective actions to minimize scrap and downtime.
- Perform and support mold changes, machine setups, and tooling adjustments.
- Own Efficiency tracking and reporting metrics at the floor-level.
- Conduct routine maintenance tasks, including machine lubrication, filter changes, minor repairs, and general upkeep of equipment and tooling to ensure operational readiness.
- Conduct basic mechanical repairs and handyman-type tasks (e.g., replacing worn components, adjusting fixtures, tightening fittings) to support uninterrupted production.
- Analyze production data (scrap rates, cycle times, downtime) to identify and implement process improvements.
- Investigate and resolve quality defects by performing root cause analysis and implementing corrective and preventive actions, working closely with quality teams to disposition nonconforming parts.
- Support first-article inspections, in-process quality checks, and process capability studies to maintain dimensional and cosmetic standards.
- Develop and maintain process documentation, including setup sheets, work instructions, and parameter controls.
- Train and mentor production operators on process control, setup procedures, quality inspection methods, and troubleshooting basics; provide hands-on coaching at the machine level to build operator capability and reduce dependency on engineering support.
- Audit operator skill gaps and provide refresher training when process deviations or recurring errors are identified.
- Maintain accurate records of process changes, trials, and production performance.
- Follow all safety procedures and maintain a clean, organized work environment.
Requirements
- High school diploma or GED required.
- Minimum of 3 years of experience in a similar role, inside injection molding and/or automotive soft trim manufacturing.
- Demonstrated experience in process setup, troubleshooting, and optimization in a production environment.
- Ability to work required shifts, overtime, and maintain reliable attendance.
- Ability to lift up to 50 lbs and work in a manufacturing environment.
- Knowledge of plastic materials, molding processes, and soft trim manufacturing techniques (e.g., lamination, edge folding).
- Ability to set and adjust process parameters for injection molding equipment.
- Strong troubleshooting skills across mechanical, hydraulic, pneumatic, and basic electrical systems.
- Hands-on mechanical aptitude with the ability to perform minor equipment repairs, component replacements, and general facility/equipment upkeep.
- Understanding of process control methods and data analysis (e.g., scrap, cycle time, efficiency).
- Familiarity with automotive quality systems (IATF 16949, PPAP, APQP) and quality tools such as 8D, 5-Why, and fishbone/Ishikawa diagrams.
- Ability to read and interpret engineering drawings, work instructions, and technical documents.
- Demonstrated ability to train and coach production operators with patience, clarity, and technical depth.
- Strong attention to detail and commitment to quality and safety standards.
- Ability to work independently and collaborate with cross-functional teams.
- Effective verbal and written communication skills.
Qualifications
- High school diploma or GED required.
- Minimum of 3 years of experience in a similar role, inside injection molding and/or automotive soft trim manufacturing.
- Demonstrated experience in process setup, troubleshooting, and optimization in a production environment.
- Ability to work required shifts, overtime, and maintain reliable attendance.
- Ability to lift up to 50 lbs and work in a manufacturing environment.
- Knowledge of plastic materials, molding processes, and soft trim manufacturing techniques (e.g., lamination, edge folding).
- Ability to set and adjust process parameters for injection molding equipment.
- Strong troubleshooting skills across mechanical, hydraulic, pneumatic, and basic electrical systems.
- Hands-on mechanical aptitude with the ability to perform minor equipment repairs, component replacements, and general facility/equipment upkeep.
- Understanding of process control methods and data analysis (e.g., scrap, cycle time, efficiency).
- Familiarity with automotive quality systems (IATF 16949, PPAP, APQP) and quality tools such as 8D, 5-Why, and fishbone/Ishikawa diagrams.
- Ability to read and interpret engineering drawings, work instructions, and technical documents.
- Demonstrated ability to train and coach production operators with patience, clarity, and technical depth.
- Strong attention to detail and commitment to quality and safety standards.
- Ability to work independently and collaborate with cross-functional teams.
- Effective verbal and written communication skills.
Skills
- Process setup and optimization.
- Machine troubleshooting and repair.
- Quality control and defect resolution.
- Training and mentoring.
- Data analysis and process improvement.
- Compliance with automotive quality standards.
Benefits
- Equal Opportunity Employer.
Pay
- TBD
Schedule
- TBD