Process Technician

Job Summary

The Process Technician performs laboratory testing to support manufacturing operations by optimizing processes, calibrating instruments, verifying product quality, controlling raw materials and costs, and assisting with product and process development. The role requires independent work, accurate data collection, equipment calibration, troubleshooting, and reporting of results.

Key Responsibilities

• Process Optimization and Verification

  • Perform laboratory and wet-end testing on paper machines, including:
  • pH
  • Conductivity
  • ORP (Oxidation Reduction Potential)
  • Freeness
  • Consistency
  • Entrained air
  • Temperature
  • First-pass retention
  • Alkalinity
  • Free chlorine
  • Analyze chip slush and verify consistency meter accuracy.
  • Develop and improve testing procedures.
  • Compile and present test data in user-friendly formats.
  • Support machine trials and maintain machine history records.
  • Monitor fiber losses, chemical usage, and contaminants to reduce production costs.
  • Inspect machine systems, drains, and effluent sources for fiber loss.
  • Create maintenance work orders for equipment issues.
  • Maintain sampling equipment and fiber-loss tracking spreadsheets.
  • Communicate with operations regarding contamination and waste.

• Calibration Verification

  • Verify calibration of consistency meters and other process instrumentation.
  • Perform moisture cross-checks on tissue machine parent rolls.
  • Calibrate laboratory instruments including:
  • pH meters
  • Conductivity meters
  • Charge meters
  • Viscosity meters
  • ORP probes
  • Maintain calibration documentation.
  • Cook with Instrumentation personnel to resolve equipment issues.

• Chemical Monitoring and Raw Materials Control

  • Monitor and optimize chemical usage, including:
  • Retention aids
  • Defoamers
  • Charge control chemicals
  • Stickies control chemicals
  • Test chemicals for pH, viscosity, conductivity, ORP, and temperature.
  • Evaluate pulp quality and compatibility.
  • Analyze competitor products and potential fiber sources.
  • Work with chemical suppliers to maintain effective chemical programs.

Minimum Qualifications

• A high school diploma or GED is required.
• Post-secondary coursework in science or a technical field is preferred.
• 1–3 years of laboratory experience are required.
• Knowledge of paper mill laboratory procedures and manufacturing processes is preferred.
• Experience using laboratory equipment is required.
• Intermediate Microsoft Office skills (Excel, Word, PowerPoint) are preferred.
• Familiarity with Prism, JD Edwards, or similar systems is preferred.
• Strong analytical, mathematical, and data management skills are required.
• Effective written and verbal communication abilities are required.

Working Conditions

• Extreme temperatures, loud noises, and dusty industrial environment.
• Regular lifting of up to 25-50 pounds.
• Frequent movement throughout manufacturing and laboratory areas.

Core Skills Demonstrated

• Laboratory testing and quality control
• Process optimization
• Instrument calibration and verification
• Data analysis and reporting
• Equipment troubleshooting
• Chemical testing
• Statistical and spreadsheet analysis
• Cross-functional communication
• Preventive maintenance coordination
• Continuous improvement and cost reduction