Process Technician

Primary Purpose of Position

The Process Technician plays a critical role in ensuring the efficient and high-quality production of molded parts. This experienced technician provides technical expertise in setting up, operating, troubleshooting, and optimizing injection molding processes.

Essential Functions And Responsibilities

• Set up, calibrate, and operate injection molding machines to meet production schedules and quality standards.
• Troubleshoot and resolve complex process issues, including molding defects, machine malfunctions, and material inconsistencies.
• Optimize molding parameters to improve cycle times, reduce scrap rates, and enhance part quality.
• Carry out root cause analysis on process deviations and implement corrective and preventive actions.
• Maintain detailed and accurate process documentation, including machine setup records, SPC data, and quality reports.
• Ensure compliance with all safety, environmental, and quality policies and procedures.
• Absorb and assist with preventive maintenance activities and monitor machine performance to minimize downtime.

Requirements

• Education and Experience: High school diploma or equivalent required; advanced technical training or certification in plastics technology, injection molding, or related fields preferred. Minimum 7 years of experience in injection molding process operation and optimization.
• Knowledge, Skills And Abilities: Deep knowledge of injection molding processes, mold design, material behavior, and process parameters. Proficiency in interpreting technical drawings, specifications, and process data. Strong analytical and problem-solving skills. Experience with statistical process control (SPC), root cause analysis, and quality improvement tools. Excellent communication and teamwork skills. Ability to work independently and take initiative on process improvements. Familiarity with Lean Manufacturing and continuous improvement methodologies. Computer skills including MS Office and manufacturing execution systems (MES).

Physical Requirements

• Ability to push, pull, lift, move and/or carry up to 50lbs.
• Ability to frequently reach overhead.
• Ability to frequently stoop, bend and kneel.
• Flexible shift work may be required.