Process Technician Apprentice (Controls)

Responsibilities

• Assist Controls Engineers and Controls Technicians with troubleshooting automated manufacturing equipment.
• Support PLC programming, troubleshooting, backups, documentation, and minor program modifications under supervision.
• Assist with HMI development, troubleshooting, and updates.
• Troubleshoot electrical control panels, sensors, actuators, relays, VFDs, servo systems, and safety devices.
• Support commissioning and startup of new automation equipment and production lines.
• Perform preventative maintenance activities on control systems and automation equipment.
• Support industrial network troubleshooting and device communication issues.
• Support robotics, machine vision, and automated inspection systems where applicable.
• Document electrical and controls modifications and maintain accurate records.
• Aid in the development of operator work instructions and training materials.
• Support equipment reliability improvements and downtime reduction initiatives.
• Participate in root cause analysis activities and implement corrective actions.
• Participate in Kaizen and Continuous Improvement activities.
• Utilize project management and engineering change processes when supporting controls projects.
• Maintain compliance with all company safety standards, electrical safety requirements, and lockout/tagout procedures.
• Perform all other duties as assigned.

Qualifications

• Basic understanding of electrical systems, automation equipment, and industrial controls.
• Ability to read and interpret electrical schematics, wiring diagrams, and technical documentation.
• Exposure to PLC platforms such as Mitsubishi, Siemens, Omron, Allen-Bradley, or PLC Direct preferred.
• Understanding of industrial control devices including Sensors, Relays, Safety circuits, Variable Frequency Drives (VFDs), Servo systems.
• Familiarity with Human Machine Interfaces (HMIs) preferred.
• Knowledge of industrial communication networks such as Ethernet/IP, Profinet, Modbus, or similar is a plus.
• Basic troubleshooting and problem-solving skills.
• Working knowledge of Microsoft Office applications.
• Knowledge of Lean Manufacturing and Continuous Improvement principles preferred.
• Ability to manage multiple priorities in a fast-paced manufacturing environment.
• Strong mechanical and electrical aptitude.
• Good math skills, including algebra and basic technical calculations.
• Effective verbal and written communication skills.
• Team-oriented with a willingness to learn and develop new technical skills.
• Ability to work overtime, weekends, and flexible schedules as required.
• Ability to travel, including international travel, as required.
• Must be willing to work off shifts in the future.
• High School Diploma required; Technical School diploma or enrollment in an Electrical, Mechatronics, Industrial Maintenance, Automation, or related program preferred.