Process Engineering Technician - PLC & Controls
Johnson Electric · Vandalia, OH · 1 wk ago
Information TechnologyFull-time
About the role
As our next Process Engineering Technician, you’ll play a key role in introducing new products to the production line efficiently and effectively. Your expertise will ensure smooth transitions from prototype to full-scale production while maintaining quality and reducing waste.
Responsibilities
- Run IQ (Installation Qualifications), OQ (Operational Qualifications), PQ (Performance Qualifications), and FQ (Fixture Qualifications) protocols to qualify products.
- Conduct test method validations to ensure new testers meet performance requirements.
- Integrate, troubleshoot, and optimize PLC-based automation systems and electrical controls on production equipment.
- Configure and support industrial vision systems used for inspection, error proofing, and quality verification.
- Analyze equipment signals, machine data, and sensor outputs; support AI-assisted predictive maintenance and equipment optimization.
- Facilitate prototype builds and document production readiness issues.
- Create work instructions and support smooth transitions to production.
- Verify and optimize cycle times to ensure compliance with engineering estimates.
- Train operators on new processes, controls, and automation systems.
- Collaborate with cross-functional teams to resolve issues and enhance manufacturing processes.
- Support continuous improvement initiatives aimed at reducing waste, improving automation reliability, and simplifying processes.
Requirements
- Minimum 3 years’ experience in JMT assembly or similar manufacturing environments.
- Hands-on experience with PLC programming, troubleshooting, and logic modification (Allen-Bradley, Siemens, or equivalent preferred).
- Experience with industrial vision systems for inspection and verification.
- Knowledge of data and signal processing, including interpreting machine outputs for diagnostics and process improvement.
- Familiarity with automation systems, robotics interfaces, sensors, and machine control integration.
- Understanding of mechanical controls, pneumatics, actuators, and electromechanical systems.
- Ability to use measurement equipment during qualification runs.
- Strong attention to detail; ensures new processes are robust and well-documented.
- Proactive attitude toward identifying potential waste, safety risks, or quality concerns.
- Willingness to adopt and support AI-enabled tools for analysis and improvement.
Qualifications
- High school diploma or equivalent.
- Valid driver’s license required.
Skills
- PLC programming and troubleshooting.
- Industrial vision system setup and operation.
- Data and signal processing.
- Automation systems integration.
- Quality assurance and verification.
- Machine control and optimization.
- Team collaboration and problem-solving.
Benefits
- Competitive compensation package.
- Health insurance coverage.
- Paid time off.
- Professional development opportunities.
- Inclusive and diverse workplace culture.
Pay
$XX.XX - $YY.YY per hour.
Schedule
Full-time, Monday through Friday, 8:00 AM - 4:30 PM.