Jobs · Information Technology · Ohio

Process Engineering Technician - PLC & Controls

Johnson Electric · Vandalia, OH · 1 wk ago
Information TechnologyFull-time

About the role

As our next Process Engineering Technician, you’ll play a key role in introducing new products to the production line efficiently and effectively. Your expertise will ensure smooth transitions from prototype to full-scale production while maintaining quality and reducing waste.

Responsibilities

  • Run IQ (Installation Qualifications), OQ (Operational Qualifications), PQ (Performance Qualifications), and FQ (Fixture Qualifications) protocols to qualify products.
  • Conduct test method validations to ensure new testers meet performance requirements.
  • Integrate, troubleshoot, and optimize PLC-based automation systems and electrical controls on production equipment.
  • Configure and support industrial vision systems used for inspection, error proofing, and quality verification.
  • Analyze equipment signals, machine data, and sensor outputs; support AI-assisted predictive maintenance and equipment optimization.
  • Facilitate prototype builds and document production readiness issues.
  • Create work instructions and support smooth transitions to production.
  • Verify and optimize cycle times to ensure compliance with engineering estimates.
  • Train operators on new processes, controls, and automation systems.
  • Collaborate with cross-functional teams to resolve issues and enhance manufacturing processes.
  • Support continuous improvement initiatives aimed at reducing waste, improving automation reliability, and simplifying processes.

Requirements

  • Minimum 3 years’ experience in JMT assembly or similar manufacturing environments.
  • Hands-on experience with PLC programming, troubleshooting, and logic modification (Allen-Bradley, Siemens, or equivalent preferred).
  • Experience with industrial vision systems for inspection and verification.
  • Knowledge of data and signal processing, including interpreting machine outputs for diagnostics and process improvement.
  • Familiarity with automation systems, robotics interfaces, sensors, and machine control integration.
  • Understanding of mechanical controls, pneumatics, actuators, and electromechanical systems.
  • Ability to use measurement equipment during qualification runs.
  • Strong attention to detail; ensures new processes are robust and well-documented.
  • Proactive attitude toward identifying potential waste, safety risks, or quality concerns.
  • Willingness to adopt and support AI-enabled tools for analysis and improvement.

Qualifications

  • High school diploma or equivalent.
  • Valid driver’s license required.

Skills

  • PLC programming and troubleshooting.
  • Industrial vision system setup and operation.
  • Data and signal processing.
  • Automation systems integration.
  • Quality assurance and verification.
  • Machine control and optimization.
  • Team collaboration and problem-solving.

Benefits

  • Competitive compensation package.
  • Health insurance coverage.
  • Paid time off.
  • Professional development opportunities.
  • Inclusive and diverse workplace culture.

Pay

$XX.XX - $YY.YY per hour.

Schedule

Full-time, Monday through Friday, 8:00 AM - 4:30 PM.

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