Process Engineer, Process Improvement

Primary Accountabilities

• Oversee the operation and optimization of installed automation systems.
• Identify and implement improvements in methods, procedures, technology, equipment, or workflow to increase throughput and/or accuracy.
• Utilize schematics, drawings, wiring diagrams and instruction manuals to troubleshoot, repair, and optimize mechanical, electrical, and electronic control systems.
• Utilize DMM, ammeter and oscilloscope and other engineering tools to troubleshoot and repair electronic equipment, controls and automation.
• Troubleshoot existing equipment including PLCs with associated I/O and communications, servo drive systems, motion control systems, wiring/cabling, and other electronics commonly found in manufacturing environments.
• Utilize latest software and automation devices and equipment to develop creative solutions to support operational needs.
• Perform multivariable analysis on machine cycle time, yield, OEE, failures, and other relevant metrics to the operation.
• Facilitate FMEA workshops with cross-functional groups to drive continuous improvement in the automation operation.
• Support the integration, modification, and enhancements of the Warehouse Execution System (MES) in its applications with the installed automations.
• Mitigate the impact of automation downtime.
• Able to get to the root cause way earlier than operations and fix it.
• Commission and fine tune control systems, working individually or as a member of a team of other engineers, technicians, and contractors.
• Facilitate all preventive maintenance on installed automation.

Required Qualifications

• Bachelor's degree in Engineering (e.g., Electrical, Mechanical, Industrial).
• 4-7 years of experience in controls engineering, automation engineering, or a related field.
• Proven experience with the process engineering of large-scale warehouse automation systems (e.g., ASRS, conveyance, sortation).
• Strong knowledge of PLC programming (e.g., Rockwell, Siemens) and HMI/SCADA systems.
• Experience with vision systems, robotics, and other AI-driven automation is a plus.
• Excellent problem-solving skills and a strong attention to detail.
• Effective communication and project management skills.

Individual Competencies

• Teamwork: Builds relationships and works cooperatively with others, inside and outside the organization, to accomplish objectives to build and maintain mutually beneficial partnerships, leverage information and achieve results.
• Communication: Gives and receives messages and information in written, oral, and visual formats in a clear and concise way for a complete understanding of meaning and intent.
• Problem Solving: Gathers and analyzes information to generate and evaluate potential solutions to problems, issues and challenges while weighing the accuracy and relevance of the facts, data and information.
• Establish Focus: The ability to develop and communicate goals in support of the business' mission.
• Integrity: Gains the trust of others by taking responsibility for own actions and telling the truth.
• Negotiation: Effectively explores alternatives and positions to reach outcomes that gain the support and acceptance of all parties.
• Business Acumen: Understands and is aware of how to think about and successfully make the right business decisions through the utilization of industry-specific knowledge and skills and strategic thinking tools and skills.
• Vision & Strategy: Takes a long-term view and builds a shared vision with others while positioning the organization for future success by identifying new opportunities, formulating objectives and priorities, and implementing plans consistent with the long-term interest of the organization in a global environment.