Process Engineer (Metallization)
Syenta · Tempe, AZ · 6 days ago
On-siteManagement$100k–$130k/yrFull-time
About the Role
We are seeking a Process Engineer (Metallization) to support the development and optimization of Syenta’s core LEM metallization processes. This is a hands-on, high-impact role working at the heart of our technology — bridging experimental R&D, process engineering, and early-stage manufacturing.
Responsibilities
- Electroplating Process Ownership
- Support the development and performance of electroplating processes within Syenta’s LEM platform
- Develop and refine electrolyte chemistries, including optimization of additive systems (suppressors, accelerators, levellers, inhibitors)
- Define electrochemical deposition windows that balance performance, repeatability, and manufacturability
- Drive improvements in film properties including adhesion, stress, microstructure, uniformity, and defectivity
- Process Development & Optimization
- Design and execute structured experiments (DOE, parameter sweeps) across tightly coupled chemical and process variables
- Optimise deposition conditions (e.g. current density, waveform, transport effects) to improve yield and consistency
- Establish process control strategies, acceptance criteria, and repeatability standards
- Translate experimental results into actionable process improvements
- Defect Analysis & Process Improvement
- Investigate plating defects such as voids, seams, roughness, non-uniformity, stress cracking, and adhesion failures
- Correlate defects to chemistry, interfaces, transport, waveform, and tool behavior
- Implement corrective actions to improve process robustness and reduce variability
- Build mechanistic understanding to support long-term stability and scalability
- Scale-Up & Manufacturing Integration
- Translate lab-scale processes into stable, repeatable manufacturing workflows
- Support process transfer to pilot lines and external fabrication partners
- Identify and mitigate risks related to yield, cost, and scalability
- Contribute to process standardization and documentation for manufacturing readiness
- Technical Leadership & Cross-Functional Collaboration
- Act as a subject matter expert in electroplating and electrochemistry within the organization
- Work closely with materials, hardware, and product teams to integrate metallization processes into the broader system
Requirements
- B.S., M.S., or Ph.D. or equivalent industry experience in Chemistry, Electrochemistry, Materials Science, or Chemical Engineering
- 5+ years of hands-on experience in electroplating or electrochemical process development
- Strong experience with copper electroplating or similar metal deposition systems
- Background in semiconductor manufacturing, advanced packaging, or related high-precision industries
- Proven ability to solve complex process and defect-related challenges
- Strong experimental design (DOE), data analysis, and problem-solving capabilities
- Experience working in laboratory and/or cleanroom environments
Preferred Qualifications
- Experience in semiconductor fabs (FEOL/BEOL plating, RDL, bumping) or OSAT environments
- Experience scaling processes from R&D through to manufacturing
- Familiarity with metrology and characterization tools (SEM, profilometry, electrical testing)
- Experience working with prototype or custom-built hardware systems
- Exposure to adjacent industries (PCB, MEMS, surface finishing) with relevance to high-resolution systems