Process Engineer - Metal Cycle Operations

About the role

The candidate selected will serve as a Process Engineer (PE), acting as the technical subject matter expert for metal cycle operations/processes. Operations include both traditional and modern processes for manufacturing, machining, melting, alloying, forming, welding, rolling, and heat-treating various materials and metals.

Responsibilities

• Developing and refining the technical basis for processes and process changes.

• Effectively communicating how changes can affect form, fit, or function of Y-12 manufactured product(s).

• Participating and advising in production personnel technical and product trainings.

• Maintaining technical content in work control documents such as standard operating procedures, process descriptions and/or product specifications.

• Ensuring weapon operation processes comply with customer specifications and requirements, including Design Agency requirements and safety basis requirements.

• Providing technical oversight during process start-up and Readiness testing.

Requirements

• Bachelor of Science in Engineering/Physical Science [Chemistry, Physics, or related] from an Engineering Accreditation Commission (EAC) Accreditation Board of Engineering and Technology (ABET) accredited program in the United States or designated equivalents from Canada or Mexico, the Washington Accord, or the list of substantially equivalent as documented by ABET.
• OR MS in Engineering/Physical science.
• OR PhD in Engineering/Physical science.
• Minimum Grade Point Average (GPA) requirement up to 4 years post-graduation at time of offer and confirmed by transcript. Beyond four years from graduation, engineering experience will supersede GPA as a requirement for hire.
• 3.0/4.0 minimum cumulative GPA for Bachelor's degree
• 3.3 minimum cumulative GPA for Master's degree
• 3.5 minimum cumulative GPA for Ph.D.
• Experience in one or more of the following: 3D modelling (e.g., Ansys, LS-Dyna), heat-treating, hydroforming, rolling, deep drawing, swaging, welding, and/or casting processes.
• Experience with SAP manufacturing and enterprise resource planning software.
• Experience with staple computer programming languages (e.g., Python, C++, etc.).
• Able to interpret mechanical drawings and dimensional inspection results per GD&T/ASME Y14.5.
• Knowledge of statistical process control, data analysis, and continuous improvement methodologies (e.g., LEAN, six sigma).
• Demonstrate the ability to handle complex assignments and to have good oral and written communication skills.
• Able to work in a production environment and be able to interact and communicate clearly with hourly employees as well as technical personnel and management.

Qualifications

• Bachelor of Science in Engineering (Mechanical Engineering, Industrial Engineering, Material Science/Metallurgical Engineering) with manufacturing experience of at least 5 years.

Skills

• Professional knowledge of material science/metallurgical principles, theories, and practices.
• Experience with staple computer programming languages (e.g., Python, C++, etc.).
• Able to interpret mechanical drawings and dimensional inspection results per GD&T/ASME Y14.5.
• Knowledge of statistical process control, data analysis, and continuous improvement methodologies (e.g., LEAN, six sigma).
• Demonstrate the ability to handle complex assignments and to have good oral and written communication skills.
• Able to work in a production environment and be able to interact and communicate clearly with hourly employees as well as technical personnel and management.

Benefits

• Medical plan
• Prescription drug plan
• Vision plan
• Dental plan
• Employer matched 401(k) savings plan
• Disability coverage
• Education reimbursement
• Many more