Process Engineer - Injection Molding Manufacturing
for section headings: About the role, Responsibilities, Requirements, Qualifications, Skills, Benefits, Pay, Schedule. We can combine Requirements/Qualifications/Skills as appropriate. The posting has Skills/Qualifications section. We could make a single Skills/Qualifications
or separate Qualifications and Skills? The instruction: use headings for those labels if present. The posting has "Skills/Qualifications". We could treat that as a combined heading. Or we could split into Qualifications and Skills but that would be invented. Better to use exactly the heading present: "Skills/Qualifications". However the instruction list includes Skills and Qualifications as separate possible headings. But we should only emit a heading when the posting has real, specific content for it. The posting has a combined "Skills/Qualifications". We could output Skills/Qualifications
. That's acceptable.
About the role: we have a paragraph describing the role after "Role details". That is about the role. So we can have About the role
with that paragraph.
Responsibilities: there is a "Responsibilities" heading with bullet list. We'll output Responsibilities
then - ... each bullet.
We need to preserve all substantive information. Must not repeat job title as heading. Must not include Job ID etc. Must remove boilerplate like cookie/navigation/legal/EEO etc. The posting includes many lines like "Apply Apply Seniority Mid-level Work On-site Type Full-time Degree BS Experience 5+ yrs Industry Medical devices Role Process Engineering Visa No sponsorship Materials Resins63 Techniques IQ/OQ/PQ validation6DOE226PFMEA70root cause analysis199RJG scientific molding Benefits annual bonus plan401(k) match with zero vestingLinkedIn Learning access". That seems like some metadata tags maybe from the site. We need to drop those. Also lines like "Verified 2 h ago" etc. We'll ignore.
We need to include the details from the role description paragraph: "Gilero, A Sanner Company, is a trusted partner...". That's about the role.
Also include the bullet list under Responsibilities exactly as given.
Also include Skills/Qualifications section: we need to capture the bullet list under that heading. The posting includes:
"Skills/Qualifications Minimum 5 years of hands-on injection molding experience, with demonstrated knowledge of molding processes, tooling, materials, and process optimization.Bachelor’s degree or equivalent experience in Engineering or related technical field preferred; equivalent combination of education, technical training, and relevant experience will be considered.Demonstrated ability to troubleshoot molding processes, identify root causes, and implement process improvements.Experience in a medical white room or certified ISO Class 7/8 cleanroom environment highly preferred.Proficient in scientific molding principles, RJG Master molder certification preferred.Excellent cross functional communication skills and technical writing skills.Methodical, highly detailed, and able to write and adhere to manufacturing protocols. Personal Attributes Meets Gilero core values of Collaboration, Innovation, Integrity, and Excellence.Works well with others and can work independently.Comfortable and productive in a fast-paced, entrepreneurial environment.Attention to detail and ability to operate in a highly regulated, quality centric environment.Commitment to excellence and quality service to external and internal customers.Commitment to established policies and procedures, while contributing to continuous improvements."
We need to format as list items (
- ) for each distinct point. The text is a run-on; we need to split into logical items. We can separate by sentences. Let's parse:
- Minimum 5 years of hands-on injection molding experience, with demonstrated knowledge of molding processes, tooling, materials, and process optimization.
- Bachelor’s degree or equivalent experience in Engineering or related technical field preferred; equivalent combination of education, technical training, and relevant experience will be considered.
- Demonstrated ability to troubleshoot molding processes, identify root causes, and implement process improvements.
- Experience in a medical white room or certified ISO Class 7/8 cleanroom environment highly preferred.
- Proficient in scientific molding principles, RJG Master molder certification preferred.
- Excellent cross functional communication skills and technical writing skills.
- Methodical, highly detailed, and able to write and adhere to manufacturing protocols.
- Personal Attributes Meets Gilero core values of Collaboration, Innovation, Integrity, and Excellence.
- Works well with others and can work independently.
- Comfortable and productive in a fast-paced, entrepreneurial environment.
- Attention to detail and ability to operate in a highly regulated, quality centric environment.
- Commitment to excellence and quality service to external and internal customers.
- Commitment to established policies and procedures, while contributing to continuous improvements.
We could also combine "Personal Attributes" as a heading but we just list as items.
Now Benefits: The posting includes: "Why work at Gilero? ... You will enjoy an annual bonus plan, Medical (3 BCBS plans to choose from), dental and vision, company provided life insurance, short-term and long-term disability, 401(k) with a match the first month after you start with a zero-vesting period, and access to LinkedIn learning for personal and professional development."
Also earlier: "Benefits annual bonus plan401(k) match with zero vestingLinkedIn Learning access". We'll combine.
Thus Benefits section: list items:
- Annual bonus plan
- Medical (3 BCBS plans to choose from)
- Dental and vision
- Company-provided life insurance
- Short-term and long-term disability
- 401(k) match with zero vesting (first month after start)
- Access to LinkedIn Learning for personal and professional development
We should not include Pay or Schedule.
Now About the role: we need to include the paragraph(s) describing the role. The text after "Role details Gilero, A Sanner Company, is a trusted partner..." includes multiple sentences. We'll put as
.
Also there is a paragraph before Responsibilities: "In this role you will establish, validate, and maintain high-precision injection molding processes for drug delivery, pharmaceutical packaging, and medical device components. Operating within our ISO 13485 and ISO 9001 certified quality systems, this role supports the optimization of high-volume production in white room and clean room environments. If you thrive in a fast-paced, collaborative environment and like ensuing high-quality outcomes working with customers, vendors, and internal teams, this is the opportunity for you. Join us and be part of a company that values innovation, integrity, and excellence!"
We should combine that with the earlier "Role details" paragraph? Actually the "Role details" paragraph is: "Gilero, A Sanner Company, is a trusted partner for medical and drug delivery device development, offering expertise in design, development, and manufacturing solutions. With a passion for innovation and a commitment to excellence, we help bring life-enhancing products to market efficiently and effectively. We have an exciting new position at our growing Greensboro, NC Plant for a Process Engineer! In this role you will establish, validate, and maintain high-precision injection molding processes for drug delivery, pharmaceutical packaging, and medical device components. Operating within our ISO 13485 and ISO 9001 certified quality systems, this role supports the optimization of high-volume production in white room and clean room environments. If you thrive in a fast-paced, collaborative environment and like ensuing high-quality outcomes working with customers, vendors, and internal teams, this is the opportunity for you. Join us and be part of a company that values innovation, integrity, and excellence!"
Thus we can put that as About the role.
Now Responsibilities bullet list: we need to extract each bullet from the responsibilities section. The responsibilities block is a long paragraph with sentences separated by periods but no bullet markers. We need to split into logical items. Let's list them:
- Develop and optimize processes by establishing, validating, and maintaining scientific molding processes for injection molded components.
- Ensure validation and compliance with quality protocols for molds, presses, and auxiliary equipment.
- Write and execute protocols to assess manufacturing process capability (IQ/OQ/PQ).
- Perform root cause analysis troubleshooting molding defects.
- Drive continuous improvement and lean manufacturing initiative to meet and exceed operational objectives and goals.
- Collaborate with toolmakers to evaluate new molds, modifications, and repair requirements
- Write standard operating procedures, validation reports, and technical manufacturing specifications.
- Ensure compliance with applicable FDA and ISO standards.
- Develop and deliver new injection molding capabilities utilizing designed experiment. methodology (DOE) for process window characterization, parameter selection, and rigorous process qualification.
- Utilize Lean Thinking, Six Sigma and 5S concepts when creating new or improving existing processes.
- Establish maintenance requirements for new equipment.
- Evaluate the impact of new processes introductions on manufacturing environments.
- Assess and implement process changes driven by mold modifications, resin variances, or molding quality issues.
- Perform process risk analysis through PFMEA activities to support new or existing processes.
- Participate in manufacturing investigations/CAPA resolutions to identify improvements to the manufacturing processes.
- Support quality audits of manufacturing processes.
- Develop molding cycle times, cavitation expectations, and resin yield rates for customer quotations in response to inquiries while working with Tooling, Engineering, Purchasing, and Customer Service to obtain needed information.
- Lead project activities through the management of budgets, resources, timelines, and deliverables.
- Communicate effectively with customers and vendors in a technical capacity.
- Travel up to 5% may be needed.
We need to ensure we keep all details.
Now we need to output only HTML fragment, no markdown fences.
Let's craft:
About the role
Gilero, A Sanner Company, is a trusted partner for medical and drug delivery device development, offering expertise in design, development, and manufacturing solutions. With a passion for innovation and a commitment to excellence, we help bring life-enhancing products to market efficiently and effectively. We have an exciting new position at our growing Greensboro, NC Plant for a Process Engineer! In this role you will establish, validate, and maintain high-precision injection molding processes for drug delivery, pharmaceutical packaging, and medical device components. Operating within our ISO 13485 and ISO 9001 certified quality systems, this role supports the optimization of high-volume production in white room and clean room environments. If you thrive in a fast-paced, collaborative environment and like ensuing high-quality outcomes working with customers, vendors, and internal teams, this is the opportunity for you. Join us and be part of a company that values innovation, integrity, and excellence!
Responsibilities
- Develop and optimize processes by establishing, validating, and maintaining scientific molding processes for injection molded components.
- Ensure validation and compliance with quality protocols for molds, presses, and auxiliary equipment.
- Write and execute protocols to assess manufacturing process capability (IQ/OQ/PQ).
- Perform root cause analysis troubleshooting molding defects.
- Drive continuous improvement and lean manufacturing initiative to meet and exceed operational objectives and goals.
- Collaborate with toolmakers to evaluate new molds, modifications, and repair requirements.
- Write standard operating procedures, validation reports, and technical manufacturing specifications.
- Ensure compliance with applicable FDA and ISO standards.
- Develop
- ) for each distinct point. The text is a run-on; we need to split into logical items. We can separate by sentences. Let's parse:
- Minimum 5 years of hands-on injection molding experience, with demonstrated knowledge of molding processes, tooling, materials, and process optimization.
- Bachelor’s degree or equivalent experience in Engineering or related technical field preferred; equivalent combination of education, technical training, and relevant experience will be considered.
- Demonstrated ability to troubleshoot molding processes, identify root causes, and implement process improvements.
- Experience in a medical white room or certified ISO Class 7/8 cleanroom environment highly preferred.
- Proficient in scientific molding principles, RJG Master molder certification preferred.
- Excellent cross functional communication skills and technical writing skills.
- Methodical, highly detailed, and able to write and adhere to manufacturing protocols.
- Personal Attributes Meets Gilero core values of Collaboration, Innovation, Integrity, and Excellence.
- Works well with others and can work independently.
- Comfortable and productive in a fast-paced, entrepreneurial environment.
- Attention to detail and ability to operate in a highly regulated, quality centric environment.
- Commitment to excellence and quality service to external and internal customers.
- Commitment to established policies and procedures, while contributing to continuous improvements.
We could also combine "Personal Attributes" as a heading but we just list as items.
Now Benefits: The posting includes: "Why work at Gilero? ... You will enjoy an annual bonus plan, Medical (3 BCBS plans to choose from), dental and vision, company provided life insurance, short-term and long-term disability, 401(k) with a match the first month after you start with a zero-vesting period, and access to LinkedIn learning for personal and professional development."
Also earlier: "Benefits annual bonus plan401(k) match with zero vestingLinkedIn Learning access". We'll combine.
Thus Benefits section: list items:
- Annual bonus plan
- Medical (3 BCBS plans to choose from)
- Dental and vision
- Company-provided life insurance
- Short-term and long-term disability
- 401(k) match with zero vesting (first month after start)
- Access to LinkedIn Learning for personal and professional development
We should not include Pay or Schedule.
Now About the role: we need to include the paragraph(s) describing the role. The text after "Role details Gilero, A Sanner Company, is a trusted partner..." includes multiple sentences. We'll put as
. Also there is a paragraph before Responsibilities: "In this role you will establish, validate, and maintain high-precision injection molding processes for drug delivery, pharmaceutical packaging, and medical device components. Operating within our ISO 13485 and ISO 9001 certified quality systems, this role supports the optimization of high-volume production in white room and clean room environments. If you thrive in a fast-paced, collaborative environment and like ensuing high-quality outcomes working with customers, vendors, and internal teams, this is the opportunity for you. Join us and be part of a company that values innovation, integrity, and excellence!" We should combine that with the earlier "Role details" paragraph? Actually the "Role details" paragraph is: "Gilero, A Sanner Company, is a trusted partner for medical and drug delivery device development, offering expertise in design, development, and manufacturing solutions. With a passion for innovation and a commitment to excellence, we help bring life-enhancing products to market efficiently and effectively. We have an exciting new position at our growing Greensboro, NC Plant for a Process Engineer! In this role you will establish, validate, and maintain high-precision injection molding processes for drug delivery, pharmaceutical packaging, and medical device components. Operating within our ISO 13485 and ISO 9001 certified quality systems, this role supports the optimization of high-volume production in white room and clean room environments. If you thrive in a fast-paced, collaborative environment and like ensuing high-quality outcomes working with customers, vendors, and internal teams, this is the opportunity for you. Join us and be part of a company that values innovation, integrity, and excellence!" Thus we can put that as About the role. Now Responsibilities bullet list: we need to extract each bullet from the responsibilities section. The responsibilities block is a long paragraph with sentences separated by periods but no bullet markers. We need to split into logical items. Let's list them: - Develop and optimize processes by establishing, validating, and maintaining scientific molding processes for injection molded components. - Ensure validation and compliance with quality protocols for molds, presses, and auxiliary equipment. - Write and execute protocols to assess manufacturing process capability (IQ/OQ/PQ). - Perform root cause analysis troubleshooting molding defects. - Drive continuous improvement and lean manufacturing initiative to meet and exceed operational objectives and goals. - Collaborate with toolmakers to evaluate new molds, modifications, and repair requirements - Write standard operating procedures, validation reports, and technical manufacturing specifications. - Ensure compliance with applicable FDA and ISO standards. - Develop and deliver new injection molding capabilities utilizing designed experiment. methodology (DOE) for process window characterization, parameter selection, and rigorous process qualification. - Utilize Lean Thinking, Six Sigma and 5S concepts when creating new or improving existing processes. - Establish maintenance requirements for new equipment. - Evaluate the impact of new processes introductions on manufacturing environments. - Assess and implement process changes driven by mold modifications, resin variances, or molding quality issues. - Perform process risk analysis through PFMEA activities to support new or existing processes. - Participate in manufacturing investigations/CAPA resolutions to identify improvements to the manufacturing processes. - Support quality audits of manufacturing processes. - Develop molding cycle times, cavitation expectations, and resin yield rates for customer quotations in response to inquiries while working with Tooling, Engineering, Purchasing, and Customer Service to obtain needed information. - Lead project activities through the management of budgets, resources, timelines, and deliverables. - Communicate effectively with customers and vendors in a technical capacity. - Travel up to 5% may be needed. We need to ensure we keep all details. Now we need to output only HTML fragment, no markdown fences. Let's craft:
About the role
Gilero, A Sanner Company, is a trusted partner for medical and drug delivery device development, offering expertise in design, development, and manufacturing solutions. With a passion for innovation and a commitment to excellence, we help bring life-enhancing products to market efficiently and effectively. We have an exciting new position at our growing Greensboro, NC Plant for a Process Engineer! In this role you will establish, validate, and maintain high-precision injection molding processes for drug delivery, pharmaceutical packaging, and medical device components. Operating within our ISO 13485 and ISO 9001 certified quality systems, this role supports the optimization of high-volume production in white room and clean room environments. If you thrive in a fast-paced, collaborative environment and like ensuing high-quality outcomes working with customers, vendors, and internal teams, this is the opportunity for you. Join us and be part of a company that values innovation, integrity, and excellence!
Responsibilities
- Develop and optimize processes by establishing, validating, and maintaining scientific molding processes for injection molded components.
- Ensure validation and compliance with quality protocols for molds, presses, and auxiliary equipment.
- Write and execute protocols to assess manufacturing process capability (IQ/OQ/PQ).
- Perform root cause analysis troubleshooting molding defects.
- Drive continuous improvement and lean manufacturing initiative to meet and exceed operational objectives and goals.
- Collaborate with toolmakers to evaluate new molds, modifications, and repair requirements.
- Write standard operating procedures, validation reports, and technical manufacturing specifications.
- Ensure compliance with applicable FDA and ISO standards.
- Develop