Process Engineer I

About the role

We are seeking an experienced Process Engineer I to oversee and manage the sheet glass manufacturing process for 1 to 3 production lines. This position will lead all activities related to achieving process objectives, identifying sources of variation, improving processes, and supporting product developments and line startups.

Responsibilities

• Provide engineering expertise to address manufacturing challenges and build fundamental understanding of key process steps.
• Solve complex process issues using data analysis, experimentation, and collaboration with subject matter experts.
• Develop and maintain systems to monitor and proactively address equipment and process performance issues.
• Provide engineering-level support to manufacturing operations and recommend/implement improvements to processes and equipment.
• Lead and support projects focused on cost reduction, process optimization, and technology migrations.
• Integrate new technologies into existing processes while ensuring proper procedures are followed.
• Develop, maintain, and update engineering and operations documentation.
• Train operations workforce on equipment or process changes.
• Collaborate with cross-functional teams to ensure product output meets or exceeds manufacturing goals and budgets.
• Execute cost reduction and process excellence (PEx) projects using DMAIC/DESIGN methodologies.
• Develop and manage project plans and timelines to achieve objectives without compromising safety, quality, or intellectual property.

Soft Skills

• Strong personal initiative, positive attitude, flexibility, and commitment to excellence.
• Exceptional organizational, planning, and time management skills.
• Proven ability to build relationships and foster collaboration across cross-functional teams.
• Strong communication and presentation skills.
• Demonstrated ability to allocate and supervise resources effectively to accomplish project goals.

Work Hours

• Standard hours (Monday – Friday, 8 AM – 5 PM).
• Flexible hours may be required to support off-hours experimentation during weekends and evenings.
• Periodic weekend team coverage required.

Travel Requirements

• Travel less than 15%, with possible international travel.

Required Education and Experience

• Bachelor’s or Master’s degree in Engineering (Mechanical, Electrical, Glass/Ceramics, or Chemical disciplines preferred).
• Engineering experience in a manufacturing environment.

Required Skills

• Ability to learn new technologies and processes quickly.
• Strong scientific and engineering problem-solving skills with the ability to apply the scientific method.
• Proven ability to collaborate across organizational boundaries to deliver integrated solutions.
• Experience in experimental design and analyzing data for process optimization.
• Results-oriented with a high level of commitment to achieving goals.
• Basic knowledge of Six Sigma (DMAIC/DESIGN) methodology.
• Ability to multitask in a fast-paced manufacturing environment and prioritize work independently.

Desired Skills

• 3+ years of engineering experience in a manufacturing environment.
• Experience in glass manufacturing processes.
• Broad knowledge of mechanical engineering principles and systems.
• Six Sigma Greenbelt or Blackbelt certification.
• Familiarity with Lean Manufacturing techniques.

Pay and Benefits

• The range for this position is $69,791.00 - $95,963.00 assuming full time status.
• Starting pay for the successful applicant is dependent on a variety of job-related factors, including but not limited to geographic location, market demands, experience, training, and education.

Equal Employment Opportunity

• We prohibit discrimination on the basis of race, color, gender, age, religion, national origin, sexual orientation, gender identity or expression, disability, veteran status or any other legally protected status.