Process Engineer - Chemical Production
W3Global · Brazil, IN · 1 wk ago
EngineeringFull-time
Job Summary
We are seeking a highly motivated and analytical Process Engineer to join our manufacturing operations team in Brazil, Indiana. This onsite role plays a critical part in optimizing, troubleshooting, and improving chemical manufacturing processes to support safe, efficient, and high-quality plant operations.
Key Responsibilities
- Lead process improvement initiatives focused on:
- Increasing throughput
- Reducing waste
- Improving yield
- Enhancing operational efficiency
- Analyze manufacturing processes using data-driven methods to identify:
- Bottlenecks
- Variability
- Performance gaps
- Optimization opportunities
- Drive continuous improvement projects utilizing:
- Literature: Lean Manufacturing
- Six Sigma
- Root cause analysis methodologies
- Monitor and improve key process performance indicators (KPIs)
- Provide technical support to daily plant operations and production teams
- Troubleshoot process issues and equipment failures in real time
- Conduct root cause investigations for:
- Process deviations
- Equipment failures
- Quality issues
- Implement corrective and preventive actions (CAPA) to improve reliability and process stability
- Support startup, commissioning, and optimization of manufacturing equipment and systems
- Develop, maintain, and update process documentation including:
- Piping & Instrumentation Diagrams (P&IDs)
- Standard Operating Procedures (SOPs)
- Process flow diagrams
- Operating parameters and specifications
- Aid with engineering evaluations, process modifications, and operational improvements
- Support Management of Change (MOC) activities and documentation requirements
- Ensure compliance with:
- OSHA regulations
- EPA requirements
- Internal safety policies and procedures
- Participate in:
- Process Safety Management (PSM) programs
- Hazard analyses (HAZOP)
- Risk assessments
- Pre-Startup Safety Reviews (PSSR)
- Risk assessment methodologies
- Identify operational risks and support mitigation strategies
- Collaborate closely with:
- Production teams
- Maintenance departments
- Quality assurance
- R&D teams
- Environmental Health & Safety (EHS)
- Support implementation of:
- New products
- Process changes
- Equipment upgrades
- Automation solutions
- Coordinate with vendors and contractors on engineering and improvement projects
- Data Analysis & Technology Implementation
- Monitor process data and operational trends
- Develop dashboards and reporting tools to track process performance
- Utilize statistical analysis and process modeling techniques to improve manufacturing consistency
- Evaluate and implement new technologies to modernize plant operations and improve efficiency
Required Qualifications
- Education: Bachelor's degree in Engineering required, preferably in: Chemical Engineering, Mechanical Engineering, Industrial Engineering, Electrical Engineering, Civil Engineering, or related engineering discipline
- Experience: Experience in: Chemical manufacturing, batch processing, continuous processing, industrial manufacturing environments, hands-on experience troubleshooting manufacturing or process systems preferred, experience leading process improvement initiatives strongly preferred
- Technical Skills: Strong analytical and problem-solving skills, knowledge of: Process optimization, statistical analysis, process modeling, data visualization tools, familiarity with: PSM (Process Safety Management), HAZOP studies, MOC (Management of Change), PSSR (Pre-Startup Safety Review), risk assessment methodologies, experience with manufacturing process documentation and engineering standards
- Core Competencies: Strong technical engineering judgment, continuous improvement mindset, project leadership and execution skills, excellent organizational and communication abilities, budget awareness and cost control focus, vendor and contractor coordination experience, strong safety orientation and commitment to compliance
Work Environment
- Full-time onsite role within a chemical manufacturing plant environment
- Frequent interaction with plant operations and production teams
- Fast-paced industrial setting requiring hands-on troubleshooting and process support
- Exposure to manufacturing equipment, chemicals, and production processes
Why Join Us?
- Opportunity to directly impact plant efficiency and manufacturing performance
- Hands-on engineering role with visibility across operations and leadership
- Collaborative team-oriented environment
- Opportunity to lead meaningful process improvement initiatives
- Exposure to advanced manufacturing technologies and industrial systems
- Long-term professional growth and development opportunities
Ideal Candidate Profile
- The ideal candidate is a proactive and technically strong engineer who enjoys solving complex manufacturing challenges and improving industrial processes
- You are comfortable working directly on the plant floor, collaborating with cross-functional teams, and driving operational improvements through data analysis, engineering expertise, and continuous improvement methodologies
How To Apply
If you are an experienced Process Engineer with a passion for manufacturing optimization, safety, and operational excellence, we encourage you to apply and join our growing team in Brazil, Indiana.