Process Engineer

What You'll Do

• Lead process development and optimization initiatives for cable assembly and termination technologies, including laser welding, resistance welding, induction soldering, and other advanced joining methods.
• Design and execute structured problem-solving experiments using DOE, 8D, 5 Whys, Six Sigma DMAIC, and other analytical methodologies.
• Establish process windows, manufacturing standards, best practices, and work instructions that improve consistency, scalability, and operational efficiency.
• Develop validation, qualification, and process control strategies to ensure products are production-ready and capable of meeting demanding customer requirements.
• Analyze manufacturing data using statistical tools and software such as Minitab and Excel to identify opportunities for quality and yield improvements.
• Drive root cause investigations and implement sustainable corrective actions that reduce variation and improve process capability.
• Partner with suppliers and technology providers to evaluate and implement emerging manufacturing technologies.
• Collaborate with product development, engineering, quality, and operations teams to ensure new products and processes transition smoothly into manufacturing.
• Serve as a subject matter expert for process performance, providing technical guidance across the organization.
• Present project updates, recommendations, and technical findings to stakeholders and leadership teams.

What Makes You Successful

• You are a hands-on engineer who enjoys solving difficult manufacturing challenges through experimentation, analysis, and collaboration.
• You combine strong technical expertise with excellent communication skills and have a passion for continuous improvement.
• You have a Bachelor's degree in Engineering, Materials Science, Physics, Chemistry, or a related technical discipline.
• You have 5+ years of engineering experience supporting the design, development, or manufacturing of complex electromechanical products.
• You have experience successfully launching new products and manufacturing processes into production environments.
• You have a strong understanding of engineering fundamentals, manufacturing processes, and process optimization techniques.
• You have demonstrated expertise in root cause analysis and data-driven decision making.
• You have experience with process development, troubleshooting, constraint analysis, flow optimization, process validation, and manufacturing improvement initiatives.
• You are proficient in statistical analysis and process capability studies using tools such as Minitab and Excel.
• You have knowledge of process control methodologies, manufacturability principles, assembly processes, and cost reduction strategies.
• You have experience applying Six Sigma, DMAIC, or similar continuous improvement methodologies.
• You have strong organizational, documentation, written, and verbal communication skills.

Required Qualifications

• Bachelor's degree in Engineering, Materials Science, Physics, Chemistry, or a related technical discipline.
• 5+ years of engineering experience supporting the design, development, or manufacturing of complex electromechanical products.
• Experience successfully launching new products and manufacturing processes into production environments.
• Strong understanding of engineering fundamentals, manufacturing processes, and process optimization techniques.
• Demonstrated expertise in root cause analysis and data-driven decision making.
• Experience with process development, troubleshooting, constraint analysis, flow optimization, process validation, and manufacturing improvement initiatives.
• Proficiency in statistical analysis and process capability studies using tools such as Minitab and Excel.
• Knowledge of process control methodologies, manufacturability principles, assembly processes, and cost reduction strategies.
• Experience applying Six Sigma, DMAIC, or similar continuous improvement methodologies.
• Strong organizational, documentation, written, and verbal communication skills.

Preferred Qualifications

• Experience with laser processing, resistance welding, materials processing, or related manufacturing technologies.
• Knowledge of alternative joining technologies such as ultrasonic welding, induction soldering, or similar processes.
• Experience developing high-speed cable and connector assemblies.
• Background in high-volume manufacturing and process scalability.

Why Join Samtec?

• Influence the development of next-generation interconnect and cable technologies.
• Work on challenging engineering problems with a high degree of ownership and visibility.
• Collaborate with talented teams across engineering, operations, quality, and product development.
• Drive meaningful process improvements that directly impact product quality, customer satisfaction, and business growth.
• Grow your career within a global technology leader known for innovation, engineering excellence, and continuous improvement.
• Samtec is an Equal Opportunity Employer committed to fostering a workplace where diverse perspectives drive innovation and success.