Jobs · Management · North Carolina

Process Engineer

MANN+HUMMEL · Wilson, NC · 3 wk ago
On-siteManagementFull-time

Job Description

The Manufacturing Process Engineer plays a critical role in supporting both New Product Introduction (NPI) and the end-to-end project management of new and existing products within the LS&E Americas Group. This position ensures successful industrialization of new products from concept through full-scale production, while optimizing processes, improving quality, reducing costs, and ensuring on-time project delivery.

This role partners cross-functionally with R&D, Quality, Supply Chain, Operations, and Commercial teams to drive product launches, scale-up activities, and continuous improvement initiatives.

Main Tasks

  • New Product Introduction (NPI)
    • Lead manufacturing readiness activities for new product launches from design transfer through production ramp-up
    • Collaborate with R&D and Product Development to ensure Design for Manufacturability (DFM) and Design for Assembly (DFA)
    • Develop, validate, and implement manufacturing processes, tooling, and equipment for new products
    • Support PFMEA, control plans, process validation (IQ/OQ/PQ), and production trials
    • Drive pilot builds, line trials, and production scale-up while meeting quality, cost, and delivery targets
  • Project Management
    • Lead and manage cross-functional projects related to new product launches and process improvements
    • Develop detailed project plans including scope, timelines, resources, risks, and deliverables
    • Track and communicate project progress, risks, and mitigation plans to stakeholders
    • Ensure projects meet milestones, budgets, and performance objectives
    • Coordinate capital projects including equipment specification, procurement, installation, and commissioning
  • Process Engineering & Continuous Improvement
    • Research, design, and implement cost-effective manufacturing processes for new and existing products
    • Drive continuous improvement initiatives focused on throughput, yield, scrap reduction, and labor efficiency
    • Troubleshoot production issues and implement sustainable corrective actions
    • Improve equipment reliability, uptime, and changeover efficiency
  • Operations Support
    • Provide daily engineering support to production to maintain performance targets
    • Develop standard work instructions and train operators and maintenance teams
    • Ensure robust process control and quality systems are maintained
  • Cost & Performance Optimization
    • Identify and execute cost reduction opportunities through process innovation and material optimization
    • Prepare and justify capital appropriation requests (CARs)
    • Monitor and report on cost savings and operational improvements

Your Profile

  • Education:
    • Bachelor’s degree in Mechanical, Manufacturing, Industrial, Electrical Engineering, or related field
  • Experience:
    • 5 years experience in manufacturing/process engineering or new product introduction
    • Strong project management skills (planning, execution, risk management)
    • Proficiency in Microsoft Office (Excel, PowerPoint; Project preferred)
    • Knowledge of CAD tools (e.g., SolidWorks)
    • Strong analytical, problem-solving, and communication skills
  • Preferred:
    • Experience leading NPI or product industrialization projects
    • Familiarity with stage-gate or product development lifecycle processes
    • Leverage of lean manufacturing techniques (5S, TPM, Kaizen, VSM)
    • Knowledge of process validation, PFMEA, and statistical analysis
    • CAPEX project management experience

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