Process Engineer
About the role
The Company Imerys is the world’s leading supplier of mineral-based specialty solutions for the industry with €3.4 billion in revenue and 12,300 employees in 40 countries in 2025. The Group offers high value‑added and functional solutions to a wide range of industries and fast‑growing markets such as solutions for the energy transition and sustainable construction, as well as natural solutions for consumer goods. Imerys draws on its understanding of applications, technological knowledge, and expertise in material science to deliver solutions which contribute essential properties to customers’ products and their performance. As part of its commitment to responsible development, Imerys promotes environmentally friendly products and processes in addition to supporting its customers in their decarbonization efforts. Imerys is listed on Euronext Paris (France) with the ticker symbol NK.PA.
Are you an innovative problem‑solver who excels at optimizing systems and driving manufacturing efficiency? We are looking for a highly motivated Process Engineer to join our team in Sylacauga, AL. In this hands‑on role, you will be the driving force behind our continuous improvement efforts—designing solutions, commissioning new technologies, and transforming complex data into actionable, profitable results.
Work Environment & Physical Demands: To successfully perform the duties of this role, you will balance your time between the laboratory, the production floor, and the office. Mobility: Frequently standing and walking (up to 60% of the time) and sitting (up to 40%). Physical Activity: Occasional lifting and carrying of materials up to 25 pounds (up to 25% of the time). Accessibility: Ability to safely climb stairs and work at heights (up to 10% of the time), along with the finger dexterity required for equipment operation and computer work.
Responsibilities
- Process Optimization: Drive plant productivity using fundamental engineering principles, Six Sigma, and Lean manufacturing methods. Your focus will be on debottlenecking operations, maximizing yields, and elevating overall product quality.
- Engineering & Design: Lead engineering feasibility studies, develop basic engineering plans, evaluate equipment, and design robust process systems from the ground up.
- Financial & Project Impact: Prepare rigorous economic analyses and cost estimates for proposed improvements, demonstrating their business impact to help prioritize high‑value projects.
- Hands‑On Troubleshooting: Actively resolve daily production issues, supervise and execute plant trials, and directly participate in the commissioning of new process technologies.
- Cross‑Functional Leadership: Serve as a technical bridge, quantifying and communicating complex process technology to management, production, maintenance, and administrative teams.
Requirements
- Education: A Bachelor of Science (BS) degree in Industrial Engineering, Chemical Engineering, or a closely related field. (Project Management experience is a strong plus).
Qualifications
- Continuous Improvement Mindset: Solid working knowledge of Lean Manufacturing and Six Sigma methodologies.
- Analytical Prowess: Strong math, statistical analysis, and troubleshooting skills